SUP-Ops-PBM

Welspun World; Anjar; On-site; INR 700,000 - 900,000; Full time

Job summary

Welspun World in Gujarat operates a Pipe Bending Plant and seeks an experienced SUP-Ops-PBM to manage shift-wise induction pipe bending, ensuring production plans, safety and quality compliance. The role emphasizes monitoring heating, bending and cooling parameters and coordinating withQuality and Maintenance teams.

Ideal candidates have 3–8 years in pipes manufacturing and demonstrate strong problem solving, traceability and teamwork to support efficient shift operations.

Qualifications

• Experience in shift-wise production planning and execution.
• Ability to verify incoming pipes by OD, wall thickness, grade, heat number, and project requirements.
• Knowledge of induction heating, bending, cooling processes and related parameters.
• Coordinate with Quality, Maintenance and other teams.

Responsibilities

• Achieve shift production targets in quantity and productivity.
• Maintain stable induction heating and pipe bending operations with required accuracy.
• Control scrap, rework and downtime while following safety practices.
• Ensure pipe traceability and coordinate with QA/NDT and maintenance teams.
• Prepare shift handover with complete information on status and issues.

Skills

Shift management

QA/QC coordination

Process parameter control

Safety compliance

Troubleshooting

Education

Bachelor's Degree

Diploma

Tools

API ISO knowledge

Job description

About Welspun World

Welspun World is one of India's fastest growing global conglomerates with businesses in Home Textiles, Flooring Solutions, Advanced Textiles, DI Pipes, Pig Iron, TMT bars, Stainless Steel, Alloy, Line Pipes, Infrastructure & Warehousing.

Job Title

SUP-Ops-PBM

About Welspun World

Welspun World is one of India's fastest growing global conglomerates with businesses in Home Textiles, Flooring Solutions, Advanced Textiles, DI Pipes, Pig Iron, TMT bars, Stainless Steel, Alloy, Line Pipes, Infrastructure & Warehousing.

About Welspun Entity

Welspun Corp Ltd (WCL. is a leading player in Pipe Solutions and Building Materials industry with manufacturing presence in three countries; India, USA and Saudi Arabia. We are amongst the top three large diameter pipes manufacturers globall

Job Purpose/ Summary

To manage and execute shift-wise operations of the Pipe Bending Plant, ensuring safe, efficient and consistent production of induction-bent pipes as per approved production plans, bending procedures, customer specifications and quality requirements. The role is responsible for controlling critical induction heating, bending and cooling parameters, achieving production and productivity targets, minimizing rejection/rework, ensuring equipment and manpower utilization, and coordinating with Quality, Maintenance, Technical Services and other support functions for smooth shift operations.

Job Description

Execute shift-wise production activities for induction pipe bending as per approved production plan, bending schedule and applicable procedures.
Ensure correct identification and verification of incoming pipes with respect to OD, wall thickness, grade, heat number, pipe number and project requirements before bending. Operate and monitor the complete bending process, including induction heating, bending, controlled cooling and handling. Monitor and control critical process parameters such as heating temperature, heating rate, bending speed, bending force, bend radius, bend angle and cooling parameters as per approved process requirements. Ensure proper machine setup, tooling/fixture selection and readiness before commencement of production. Monitor pipe condition during bending and immediately identify abnormalities such as cracks, wrinkles, buckling, excessive deformation, surface damage or dimensional deviation. Ensure proper handling and movement of pipes to prevent damage during loading, bending, unloading and subsequent operations. Coordinate with Quality/NDT for in-process and post-bending inspection and disposition of non-conforming pipes. Coordinate with Maintenance for breakdowns, equipment abnormalities and preventive maintenance requirements affecting shift production. Ensure effective utilization of manpower, machines, consumables and energy during the shift. Maintain shift-wise production records, process parameters, rejection/rework data, downtime and other operational records. Ensure compliance with approved SOPs, Work Instructions, ITPs, safety procedures and customer/project-specific requirements. Support trials, new product introduction, process parameter optimization and productivity improvement initiatives. Ensure proper shift handover with complete information on production status, equipment condition, quality issues, pending activities and abnormalities.

Responsibility

Achieve shift production targets in terms of quantity productivity and delivery requirements
Ensure stable and controlled induction heating and pipe bending operations maintaining required bend angle bend radius and dimensional accuracy
Control and minimize rejection rework scrap process losses and pipe damage ensuring compliance with specified heating bending and cooling parameters
Ensure proper pipe traceability throughout the bending process and monitor improvements in OEE machine utilization cycle time and process productivity
Ensure firsttimeright production and effective control of process deviations coordinating with Quality for dimensional inspection NDT hardnessmechanical property checks and other applicable postbending inspections
Coordinate with Maintenance to minimize breakdowns and restore equipment availability within the shift ensuring adherence to EHS requirements PPE safe operating practices 5S and housekeeping
Identify operational problems and conductparticipate in RCA and CAPA for recurring production issues supporting Kaizen TPM Lean Manufacturing and productivity improvement initiatives
Ensure accurate documentation of production process parameters downtime rejection rework and shift performance training and guiding operators on process parameters SOPs safe operating practices and quality requirements
Ensure effective communication and coordination between Production Quality Maintenance Technical Services Planning and Dispatch ensuring proper shift handover and escalation of critical operational quality or safety issues
Ensure compliance with applicable customer specifications approved procedures and plant quality management systems

Company Name

Welspun Corp Limited

Division

PBM 1

Key Interactions

Plant Production,Quality team,Auditors,Logistics Team,Quality Assurance ,Stores,Vendors

Relevant Work Experience

3 - 8 Years

Relevant Industry

Pipes & Fittings,Iron & Steel,Manufacturing Industry

Education-Qualification

Bachelor,Diploma

Education-Specialization

Mechanical Engineering,Metallurgy

Language Proficiency

ENGLISH,GUJARATI,HINDI

Certifications

NA

Skill

Technical Know How of API and ISO for Pipe manufacturing,Leading with Vision,Customer Focus,Resource Management,Encourage Interdependencies,Quality Health Safety & Environment Orientation,Organizational Commitment,Problem solving,Functional Expert in Operation and QA/QC for Pipe Industry,Analytical Thinking,Process Orientation

Competency Names

Business & Commercial acumen, Entrepreneurship, Global Mind-set, People Excellence, Business & Commercial acumen, Entrepreneurship, Global Mind-set, People Excellence, Production planning & control, Awareness of Quality & Safety, Product Knowledge & QMS, Production Process Knowledge, Documentations & Reports