SUP-OPS-Coating

Welspun World

Anjar

On-site

INR 800,000 - 1,200,000

Full time

30 hours ago

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Job summary

Welspun World is seeking a Shift Engineer – Pipe Coating to manage day-to-day coating operations at the pipe coating plant. You will supervise surface preparation, FBE extrusion, curing, and inspection, ensuring adherence to process parameters, SOPs and customer specs.

The role requires 5-8 years in manufacturing, strong QC orientation, and ability to coordinate with Quality, Maintenance, Planning and Stores. A Diploma/Bachelor in Mechanical streams is preferred.

Qualifications

Diploma or Bachelor in mechanical/production fields.
5-8 years of relevant experience in pipe coating or manufacturing.
Knowledge of coatings, QA & safety standards.

Responsibilities

Execute shiftwise production activities aligned with plan and delivery schedules.
Monitor and control coating parameters for consistent quality.
Supervise surface prep, blasting, preheating, FBE/EP coating, extrusion and inspection.
Ensure adherence to SOPs, process parameters, and safety practices.
Maintain records of production, downtime, and material usage.

Skills

Adaptability

Analytical Thinking

Audit Management

QMS Awareness

Technical Documentation

Production Planning

Process Knowledge

Safety Awareness

Education

Diploma

Bachelor

Tools

SAP/ERP Data Management

Job description

About Welspun World

Welspun World is one of India's fastest growing global conglomerates with businesses in Home Textiles, Flooring Solutions, Advanced Textiles, DI Pipes, Pig Iron, TMT bars, Stainless Steel, Alloy, Line Pipes, Infrastructure & Warehousing.

Job Title

SUP-OPS-Coating

About Welspun World

About Welspun Entity

Welspun Corp Ltd (WCL. is a leading player in Pipe Solutions and Building Materials industry with manufacturing presence in three countries; India, USA and Saudi Arabia. We are amongst the top three large diameter pipes manufacturers globall

Job Purpose/ Summary

The SUP-Ops-Coating will be responsible for managing and monitoring shift-wise production activities in the Pipe Coating Plant, ensuring safe, efficient and quality-compliant execution of coating operations as per approved production plans, customer specifications and applicable standards. The role will focus on achieving production targets, controlling critical process parameters, minimising rejection/rework and material wastage, maintaining equipment efficiency, and ensuring compliance with quality, safety and operational requirements. The incumbent will coordinate with Quality, Maintenance, Planning, Stores and other functions to ensure smooth and uninterrupted coating operations.

Job Description

The Shift Engineer – Pipe Coating will be responsible for execution and control of day-to-day coating operations, including surface preparation, abrasive blasting, pre-heating, primer/FBE application, adhesive and PE/PP extrusion coating, internal coating, cooling, end preparation, inspection, holiday detection, repair and handling of coated pipes, as applicable to the plant.

The role will ensure adherence to approved process parameters, SOPs, ITPs, customer specifications and applicable international standards. The incumbent will also monitor manpower, equipment, raw material consumption, production performance, quality parameters and shift-wise operational issues, while supporting continuous improvement initiatives for productivity, quality, cost and safety.

Responsibility

Execute shiftwise production activities in alignment with the production plan customer requirements and delivery schedules
Monitor and control critical parameters of pipe coating processes to ensure consistent coating quality
Supervise activities related to surface preparation blasting preheating FBE 3LPE3LPP internal coating cooling end preparation and repairtouchup as applicable
Ensure proper surface preparation and required surface cleanlinessprofile before coating application
Monitor coating parameters such as pipe temperature line speed coating thickness extrusion parameters curing conditions and cooling parameters
Ensure coated pipes meet specified requirements for coating thickness adhesion peel strength holiday detection impact resistance visual quality and other applicable tests
Coordinate with Quality Control for inspection testing clearance and release of coated pipes
Identify coating defects conduct preliminary analysis and implement corrective actions to minimize rejection rework and customer complaints
Ensure proper identification segregation and traceability of accepted rejected and repaired pipes
Monitor consumption and utilization of coating materials such as FBE adhesive PEPP epoxy abrasives and other consumables as applicable
Control material wastage and support initiatives for optimum material consumption
Monitor condition and performance of critical coating equipment and coordinate with Maintenance for breakdowns and equipment abnormalities
Support preventive maintenance activities and ensure equipment is available for planned production
Deploy and supervise shift manpower effectively across different coating operations
Ensure operators follow approved SOPs work instructions process parameters and safety practices
Maintain shiftwise records for production rejection rework downtime material consumption process deviations and equipment breakdowns
Conduct effective shift handover highlighting production status quality issues equipment problems and pending activities
Ensure compliance with EHS PPE work permit housekeeping and 5S requirements within the coating plant
Support investigation of safety incidents near misses and unsafe conditions and ensure corrective actions
Coordinate with Planning Quality Maintenance Stores Logistics and Dispatch for smooth flow of operations
Participate in RCA CAPA Kaizen TPM Lean and continuous improvement initiatives
Identify opportunities for improvement in productivity coating quality equipment efficiency energy consumption and material utilization
Support trials and qualification of new coating materials processes and technologies
Ensure compliance with applicable API ISO NACEAMPP ASTM DIN and customerprojectspecific coating requirements wherever applicable
Provide technical support during customer inspections thirdparty inspections and internalexternal audits
Ensure safe handling storage and usage of coating chemicals powders solvents abrasives and other process materials
Ensure timely escalation of major quality safety production and equipmentrelated issues to the Shift Incharge Production Manager