Steel Melting Shop - LTSSHF -20221056

Larsen & Toubro Limited (L&T); Hazira; On-site; INR 600,000 - 900,000; Full time

Job summary

Larsen & Toubro Limited (L&T) is seeking a skilled casting professional to oversee ingot casting operations, with emphasis on bottom pouring techniques. The role requires hands-on shift supervision, strict adherence to SOPs, and proactive safety compliance on the shop floor.

The ideal candidate will manage quality control, coordinate with cross-functional teams, and drive continuous improvement in productivity and material utilization within a steel manufacturing environment.

Qualifications

• Hands-on experience in Ingot Casting Operations and Bottom Pouring Casting in steel manufacturing.
• Knowledge of moulds, mould accessories, bottom pouring refractories and insulating pads.
• Ensure quality control of mould-related consumables before use.
• Adhere to SOPs and quality requirements during casting operations.
• Follow safety guidelines and statutory requirements.
• Identify risks and implement corrective actions to prevent interruptions.
• Plan and monitor inventory of refractories and casting accessories per heat schedules.
• Coordinate with production, maintenance, quality and stores teams.

Responsibilities

• Operate and supervise shift casting activities as per production schedules.
• Monitor process parameters to ensure product quality and yield.
• Maintain production records, shift reports, and operational docs.
• Ensure housekeeping and 5S practices on the shop floor.

Skills

Ingot Casting Operations

Bottom Pouring Casting

Shift Operations

Quality Control

5S & Housekeeping

Team Management

Tools

MS Office

ERP Systems

Job description

• Hands-on experience in Ingot Casting Operations, particularly in Bottom Pouring Casting Practice within steel manufacturing environments.
• Independently handle shift operations and ensure smooth execution of casting activities as per production schedules.
• Monitor and control ingot casting parameters to ensure product quality, yield, and process efficiency.
• Possess sound knowledge of moulds, mould accessories, bottom pouring refractories, and insulating pads used in casting operations.
• Ensure proper inspection and quality control of mould-related consumables before use.
• Maintain adherence to standard operating procedures and quality requirements during casting operations.
• Ensure safe working practices and compliance with all safety guidelines and statutory requirements.
• Identify operational risks and implement corrective actions to prevent accidents and process interruptions.
• Plan, monitor, and maintain optimum inventory levels of refractories, mould consumables, and casting accessories as per heat schedules.
• Coordinate with production, maintenance, quality, and stores teams for seamless operational execution.
• Monitor consumable usage and drive initiatives for cost optimization and material utilization improvement.
• Analyze process deviations and support root cause analysis to eliminate recurring operational issues.
• Drive continual improvement initiatives to enhance casting quality, productivity, and operational reliability.
• Demonstrate willingness to learn and adopt new technologies, best practices, and process improvements in the ingot casting area.
• Ensure effective workplace management through proper housekeeping, 5S implementation, and operational discipline.
• Utilize quality tools and problem-solving techniques to improve process performance and product quality.
• Guide and support operators in achieving production, quality, and safety objectives during shifts.
• Prepare and maintain production records, shift reports, and operational documentation.
• Proficient in MS Office and ERP systems for reporting, inventory management, planning, and data analysis.
• Possess good communication, planning, analytical, and team management skills for efficient shift operations.