Sr. CAE Engineer

Future Tech Design; Gurugram District; On-site; INR 1,200,000 - 2,400,000; Full time

Job summary

Future Tech Design seeks a Senior CAE Engineer in Gurugram to lead mesh modeling of BIW and subsystems using Altair HYPERMESH, and to oversee assemblies with bolts, spot welds, and sealer.

You will validate mesh and assembly quality, set thickness and material per MSIL guidelines, apply boundary conditions for crash, NVH and strength analyses, and run LS-Dyna and NASTRAN simulations to debug and finalize models.

Qualifications

• Experience in CAE mesh modeling for BIW and subsystems using Altair HYPERMESH.
• Proficiency in setting up connections (bolts, spot welds, sealer).
• Ability to perform initial model checks and quality control in related domains.

Responsibilities

• Prepare CAE mesh model of BIW and sub-system using Altair HYPERMESH.
• Assembly of BIW and sub-systems including connections: bolts, spot welds, sealer.
• Model quality check: mesh flow, connections; initial validation across domains.
• Check the mesh and assembly quality.
• Assemble sub-systems and full vehicle with connections and contacts.
• Assign thickness and material as per MSIL guidelines.
• Apply boundary conditions per domain loadcase.
• Perform initial model checks in Crash (LS-Dyna), NVH (NASTRAN), and Strength (NASTRAN/LS-Dyna).
• Develop analysis model for connection, energy balance, normal mode and debug.

Skills

CAE Mesh Modeling

Finite Element Analysis

Mesh Quality Check

Boundary Conditions

Crash Analysis

NVH Analysis

Assembly

Tools

Altair HYPERMESH

LS-Dyna

NASTRAN

Job description

Job Responsibilities for Senior Engineer:

(1) Prepare CAE mesh model of BIW and sub-system using Altair HYPERMESH (Part types: Sheet metal, plastics, powertrain etc.; Mesh types: Mid surface/Solid tetra/hexa/Shell coat).

(2) Assembly of BIW and sub-system including connections: experience in bolt, spot weld, sealer connections, etc.

(3) Model quality check (mesh flow, connection etc.) - Initial model check run, debug and quality control in respective fields (Experience: min. 6 years)

(4) Check the mesh and assembly quality.

(5) Assembly of sub-systems (Closures, Seats, BIW etc.) and full vehicle with connection, contact etc.

(6) Assign thickness, material for all parts as per information by MSIL guidelines.

(7) Apply boundary condition as per respective domain loadcase.

a. Crash: Frontal Impact.

b. NVH: BIW Static Stiffness, Trimmed body Noise Transfer Function (NTF) and Equivalent Radiated Power (ERP)

c. Strength: BIW Twist & Closure Slam

(8) Performing initial model check runs & debug in respective domain solver. a. Crash: LS-Dyna. b. NVH: NASTRAN. c. Strength: NASTRAN and LS-Dyna.

(9) Analysis model for connection, energy balance, normal mode and debug.