Senior Mechanical Engineer I/II

iLenSys Technologies Pvt Ltd; Hyderabad; On-site; INR 1,500,000 - 2,500,000; Full time

Job summary

A leading digital engineering firm based in India is looking for a Senior Mechanical Design Engineer with over 12 years of experience in product design and development. The ideal candidate will be responsible for designing mechanical systems and components, ensuring manufacturability, and collaborating with cross-functional teams. Proficiency in Creo for 3D modeling and experience in DFMEA methodologies are essential. This is a fantastic opportunity for individuals who thrive in a dynamic engineering environment.

Qualifications

• Bachelor’s degree in mechanical engineering required; Master’s degree preferred.
• Minimum 12+ years of experience in mechanical design and product development.

Responsibilities

• Design & Development of mechanical systems and components.
• Collaborate with manufacturing teams for production readiness.
• Perform engineering calculations and conduct hand calculations for design verification.

Skills

Strong understanding of manufacturing processes

Knowledge of DFMEA methodologies

Proficiency in engineering analysis fundamentals

Understanding of GD&T and international standards

Knowledge of material selection and mechanical properties

Proficiency in Creo (Pro/E) for 3D modelling

Working knowledge of Windchill PLM

Education

Bachelor’s degree in mechanical engineering (B.E./B.Tech)

Master’s degree in mechanical engineering

Tools

Windchill PLM

Creo (Pro/E)

Job description

Qualifications

• Bachelor’s degree in mechanical engineering (B.E./B.Tech) required; Master’s degree preferred.
• Minimum 12+ years of experience in mechanical design and product development.

About iLenSys

iLenSys is a global professional services company with leading capabilities in digital technology service. Combining unmatched experience and specialized skills across various industries, we are a trusted Digital Engineering and Enterprise Modernization partner, combining deep technical expertise and industry experience to help our clients anticipate what’s next. Our offerings in technology operations services and proven solutions create a unique competitive advantage for our clients by giving them the power to see beyond.

Job Summary

• Senior Mechanical Design Engineer with 12+ years of proven expertise in product design and development.
• Design & Development of mechanical systems, components, and assemblies. Develop prototypes and manage design iterations from concept through production.
• Manufacturing & Process Engineering: Design for manufacturability considering plastics, sheet metal, machining, and casting processes and collaborate with manufacturing teams to ensure production readiness and cost optimization.
• Technical Analysis & Documentation: Perform engineering calculations and basic structural analysis using first principles and FEA, and conduct hand calculations for design verification and validation. Manage product data and configuration through Windchill PLM system.
• Cross-Functional Collaboration: Coordinate with cross-functional teams including manufacturing, quality, procurement, and project management.

Technical Skills

• Strong understanding of manufacturing processes: plastic injection molding, sheet metal fabrication, machining, and casting.
• Knowledge of DFMEA methodologies and risk assessment techniques.
• Proficiency in engineering analysis fundamentals and hand calculations.
• Understanding of GD&T and international standards (ASME, ISO).
• Knowledge of material selection and mechanical properties.
• Proficiency in Creo (Pro/E) for 3D modelling and 2D drawings.
• Working knowledge of Windchill PLM for product data management and BOM configuration.

Soft Skills

• Experience in Vendor Qualification, developing Manufacturing Quality plan, Tooling and component qualification & thorough understanding of PPAP process.
• Knowledge of various fabrication methods for the manufacturing of metal and plastic parts – machining, welding, sheet metal fabrication, and injection molding.
• Experience in lab automation, IVD, analytical, or biomedical instruments.
• Knowledge of liquid handling principles (dispensing, pumping, fluid routing).
• Exposure to ISO 13485, ISO 14971 or regulated product development.
• Experience working with global suppliers and contract manufacturers.
• Hands‑on experience in prototype build, testing, and root cause analysis.