Sr Mechanical Engineer (Product Development)

iLenSys Technologies Pvt Ltd; Hyderabad; On-site; INR 1,500,000 - 2,000,000; Full time

Job summary

A global professional services company is seeking a Sr Mechanical Engineer for product development in Hyderabad. The ideal candidate must have over 10 years of experience in mechanical product design, leading the design and development of high-performance analytical instruments. Responsibilities include mechanical design of complex modules and ensuring compliance with industry standards. This role demands strong ownership, effective communication skills, and a passion for innovation.

Qualifications

• 10+ years of experience in Mechanical Product Design as a Technical Lead.
• Strong in mechanical engineering fundamentals.
• Experience with Vendor Qualification and Manufacturing Quality plans.

Responsibilities

• Lead end-to-end mechanical design of complex systems and modules.
• Translate chemistry requirements into robust mechanical concepts.
• Perform engineering calculations for fluid flow and thermal management.

Skills

Experience designing analytical or medical instruments

Familiarity with regulatory and safety standards for laboratory instruments

Knowledge of thermal simulation tools (ANSYS, COMSOL)

Effective communicator with cross-functional teams

Passion for innovation

Education

B.E/M. Mechanical or similar specialization

Tools

Solid Works

Job description

Sr Mechanical Engineer (Product Development)

Job Posted: February 5, 2026

Experience: 10-12 years

Job Type: Permanent

Qualifications: B.E/M. Mechanical or similar specialization

About iLenSys

iLenSys is a global professional services company with leading capabilities in digital technology service. Combining unmatched experience and specialized skills various industries, We are a trusted Digital Engineering and Enterprise Modernization partner, combining deep technical expertise and industry experience to help our clients anticipate what’s next. we offerings Technology operations services and proven solutions create a unique competitive advantage for our clients by giving them the power to see beyond.

Job Summary

We are looking for 10+ years of experience in Mechanical Product Design as a Technical Lead for complete design and development of precision mechanical systems and modules of high-performance analytical instruments from concept through production.

• Lead end-to-end mechanical design of complex systems and modules such as enclosures, pumps, valves, flow paths, column ovens, and detector housings.
• Translate system-level and chemistry requirements into robust mechanical concepts, 3D models, and detailed engineering drawings.
• Perform engineering calculations for fluid flow, thermal management, sealing, and mechanical stress to ensure design robustness and reliability.
• Lead prototype builds, integration testing, and design validation in collaboration with cross-disciplinary teams (electrical, firmware, chemistry).
• Apply Design for Manufacturability (DFM) and Design for Assembly (DFA) principles, coordinate with suppliers and manufacturing partners for tooling and part readiness.
• Own component and subsystem qualification, including environmental, vibration, and lifetime testing.

Must Have Skill Set

• Experience designing analytical or medical instruments or sample preparation systems
• Familiarity with regulatory and safety standards for laboratory instruments (e.g., CE, UL).
• Exposure to PDM/PLM systems and configuration management processes.
• Knowledge of thermal simulation tools (ANSYS, COMSOL, etc.) and performing tolerance stack-up analysis.
• Strong ownership mindset with the ability to lead projects independently.
• Highly detail-oriented, with a commitment to design excellence and reliability.
• Effective communicator with cross-functional teams and suppliers.
• Passion for innovation, continuous improvement, and mentoring others.

Essential Skill Set

• Hands on experience of managing complete existing product development activities (Namely Cost out, Quality and Product obsolescence) for product-based organizations.
• Good experience on existing product development process and working with remote team.
• Strong in mechanical engineering fundamentals
• Minimum of 5~8 years of relevant engineering experience
• Experience in Vendor Qualification, developing Manufacturing Quality plan, Tooling and component qualification & Thorough understanding of PPAP process.

Desirable Skill Set

• Excellent organizational skills required to manage small and large projects.
• Ability to apply engineering principles and practices in the design, development, and verification of possible solutions
• Ability to develop design concepts and turn into finished/product launch.
• Mechanical design knowledge ranging from component design to system level.
• Knowledge on either one of the below processes:
• - Value engineering methodologies and how to apply them.
• - Quality Project execution and standards such as Risk assessment, Root cause analysis procedures, DFMEA, PFMEA, ISO, etc.
• - Obsolescence management
• Knowledge of DFM & DFA with respect to ease of manufacture and assembly.
• Oversee testing and analysis of products to determine product performance.
• Knowledge of various fabrication methods for the manufacturing of metal and plastic parts – machining, welding, sheet metal fabrication, and injection molding is required.
• Skilled in 3D modeling software (Solid Works) is preferred.