Role & responsibilities
. Job Purpose
To lead Electrical & Instrumentation maintenance activities of the cement plant, ensuring equipment reliability, operational efficiency, minimum breakdowns, energy optimization, and compliance with safety standards.
2. Key Responsibilities
- Oversee electrical and instrumentation maintenance across Crusher, Raw Mill, Coal Mill, Kiln, Cooler, Cement Mill, and Packing Plant.
- Manage maintenance of HT/LT systems, transformers, motors, switchgears, MCCs, PCCs, VFDs, and electrical distribution systems.
- Ensure smooth functioning of PLC, DCS, SCADA, automation systems, and field instrumentation.
- Plan and implement preventive, predictive, and breakdown maintenance activities.
- Monitor equipment performance, analyse breakdowns, and implement corrective actions to minimize downtime.
- Lead annual shutdown planning, maintenance budgeting, and spare parts management.
- Identify opportunities for energy conservation and electrical cost optimization.
- Ensure electrical safety, statutory compliance, LOTO, and permit-to-work procedures.
- Lead and develop the E&I team and coordinate with Production, Mechanical, and other departments.
- Supervise installation, modification, and commissioning of electrical and instrumentation projects.
3. Educational Qualification
- B.E./B.Tech in Electrical or Electrical & Electronics Engineering.
4. Experience Required
- 1015 years of experience in Electrical & Instrumentation maintenance, preferably in the cement manufacturing industry.
- Strong exposure to integrated cement plant operations, particularly Kiln, Mills, Crusher, and Packing Plant.
- Hands-on experience in HT/LT systems, PLC, DCS, SCADA, VFDs, and industrial automation.
- Experience in team handling, shutdown management, and maintenance planning.
5. Key Skills
- Electrical & Instrumentation Maintenance
- PLC/DCS/SCADA and Automation
- HT/LT Systems and Electrical Distribution
- Preventive & Predictive Maintenance
- Breakdown Analysis and Troubleshooting
- Energy Management
- Team Leadership and Project Execution
- Safety and Statutory Compliance
6. Key Performance Indicators (KPIs)
- Equipment availability and reliability.
- Reduction in electrical breakdowns and downtime.
- Adherence to preventive maintenance schedules.
- Electrical energy consumption and cost optimization.
- Timely completion of shutdown activities.
- Team productivity and safety compliance.