Senior Executive - PPC

TERUMO BCT, INC

Thiruvananthapuram

On-site

INR 900,000 - 1,400,000

Full time

4 days ago
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Job summary

TERUMO BCT, INC in Thiruvananthapuram, Kerala, seeks a Senior Executive - Production Planning & Control to translate demand into executable production plans while coordinating with Production, Procurement, Quality, Engineering, and Sales. You will drive alignment of capacity, inventory, and subcontracting with a focus on OTIF delivery and optimal resource utilization.

The role requires 3–8 years in PPC, hands-on ERP experience (SAP S/4HANA), and familiarity with Windchill for planning data

Qualifications

  • Bachelor’s degree in engineering, operations, supply chain or related field.
  • 3–8 years of relevant experience in production planning, scheduling, material control or inventory management.
  • Experience with SAP S/4HANA and Windchill preferred.

Responsibilities

  • Plan and maintain Master Production Schedule (MPS) based on demand, capacity, and inventory targets.
  • Prepare and release daily, weekly, and monthly production plans; monitor against actuals and recover deviations.

Skills

Cross-functional collaboration
Stakeholder communication
Prioritization
Data discipline
Attention to detail
Gemba orientation

Education

Bachelor’s degree in engineering / operations / supply chain

Tools

SAP S/4HANA
Windchill

Job description

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Senior Executive - PPC

Date: Sep 15, 2026

Location: Thiruvananthapuram, KL, IN

Title of Associate: - Senior Executive - Production Planning & Control

Job Summary: -

Plan and control production, materials, capacity, inventory, and subcontracting activities to achieve customer delivery commitments,optimizeresourceutilization, prevent line stoppages, andmaintainaccurateplanning and inventory information. The role coordinates cross-functionally to translate demand into executable production plans and drives corrective action when performance deviates from plan.

Essential Duties and Responsibilities
Production Planning and Scheduling
  • Own andmaintainthe Master Production Schedule (MPS) based on demand, available capacity, material readiness, inventory targets, and customer priorities.
  • Prepare and release daily, weekly, and monthly production plans; monitor plan versus actual performance and initiate recovery actions for deviations.
  • Perform capacity planning, load analysis, bottleneck identification, and line-balancing support to enable realistic and stable schedules.
  • Coordinate with Production, Procurement, Quality, Engineering, Warehouse, Customer Service, and Sales / Commercial teams to align priorities and constraints.
  • Participate in S&OP / demand-supply review processes and communicate supply risks, capacity gaps, and mitigation plans.
Materials and Inventory Control
  • Run and review MRP outputs in ERP SAP S/4HANA; manage planning exceptions, shortages, rescheduling requirements, and material availability to prevent line stoppages.
  • Monitor inventory levels, WIP, safety stocks, ageing, excess and obsolete exposure, and material yield; recommend actions tooptimizeworking capital.
  • Conduct monthly stock taking, physical stock verification, inventory reconciliation, and preparation of WIP stock statements.
  • Maintain planning master data and ensure the accuracy of bills of material, lead times, lot sizes, safety stocks, and planning parameters in coordination with relevant functions.
Delivery and Execution Control
  • Ensure on-time and in-full delivery against customer commitments and providetimely, fact-based delivery status updates to customer-facing departments.
  • Monitor production order progress,identifyschedule risks, and escal constraints with clear recovery plans and ownership.
  • Prepare daily production and MIS reports with concise commentary on plan attainment, shortages, delays, risks, and required decisions.
Subcontracting Management
  • Plan and execute subcontracted items, includingtimelymovement and receipt of materials and components.
  • Monitor subcontractor delivery, quality, material accounting, reconciliation, and yield; drive corrective and preventive actions for abnormalities.
  • Improve and stabilize subcontracted material quality and delivery performance in collaboration with Procurement and Quality.
Continuous Improvement and Compliance
  • Initiate and support cost, lead-time, inventory, productivity, and process-improvement projects using structured problem-solving methods.
  • Maintain required planning and production documentation in Windchill and applicable systems.
  • Ensure correction and corrective action for planning abnormalities, inventory discrepancies, and recurring delivery failures.
  • Follow applicable quality, safety, regulatory, and company procedures, with a strong Gemba orientation.
Key Performance Indicators
  • Production plan attainment and schedule adherence.
  • On-time in-full (OTIF)delivery performance.
  • Material availability and line-stoppage prevention.
  • Inventory accuracy, WIP, ageing, and excess / obsolete inventory.
  • MRP exception closure and shortage recovery.
  • Subcontractor delivery, quality, reconciliation, and material yield performance.
  • Timeliness and accuracy of production / MIS reporting.
Education

Bachelor’s degree in engineering/ PG Operations, Supply Chain, Business, oranother relevant discipline (not mandatory).

Experience

3-8 years of relevant experience, including at least 3 years in production planning, scheduling, material control, or inventory management in a manufacturing environment.

Systems

Workingproficiencyin ERP platforms, preferably SAP S/4HANA, including MRP, production planning, inventory, and reporting transactions. Familiarity with Windchill.

Knowledge

Production planning, forecasting, MPS, MRP, capacity planning, inventory control, subcontracting, supply chain coordination, and performance reporting.

  • Analytical planning and structured problem solving.
  • Cross-functional collaboration and stakeholder communication.
  • Ability to prioritize, work with urgency, and communicate risks and delays clearly.
  • Strong data discipline, attention to detail, and ownership of commitments.
  • Continuous-improvement mindset and ability to challenge current processes constructively.


Job Segment: Senior Quality Engineer, SAP, ERP, Warehouse, Engineer, Engineering, Technology, Manufacturing

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