Senior Associate Utilities (Mechanical & Electrical)
Job Overview
- Designation: Senior Associate Utilities (Mechanical & Electrical)
- Function: Operations & Plant Maintenance
- Industry: Battery Manufacturing / Cleanrooms / High-Tech Process Manufacturing
- Work Location: Krishnagiri Tamil Nadu-On-site (Plant)
Job Summary
We are seeking an experienced Senior Associate– Utilities to own the end-to-end reliability, performance, energy efficiency, compliance, and continuous improvement of all plant utilities. This role ensures 247 continuous support for both dry-process and wet-process battery cell manufacturing, focusing on ultra-low dew-point environments, clean/dry compressed air, critical power, process water, and environmental treatment systems.
Role & responsibilities
- Operational Excellence & Reliability:
- Ensure 247 availability of critical utilities across dry/wet electrode lines, cell assembly, formation, and aging processes.
- Maintain ultra-low dew-point conditions (40 C to 60 C or lower) in dry rooms using DHUs, AHUs, and airlocks while monitoring moisture load and infiltration.
- Guarantee high-quality Clean Dry Compressed Air (CDA) meeting ISO 8573 standards for pneumatics and process purging.
- Oversee chillers, cooling towers, electrical distribution (MRS/HT/LT switchgear, UPS), and Water/Effluent Treatment Plants (WTP/ETP).
- Maintenance & Asset Management:
- Develop and execute preventive, predictive, and condition-based maintenance strategies (thermography, vibration analysis, dew-point trending).
- Maximize utility uptime and minimize unplanned downtime affecting production yield.
- Manage critical spare-parts inventory for DHUs, desiccant wheels, compressors, chillers, and treatment plants.
- Energy, Safety & Compliance:
- Drive energy efficiency programs via heat recovery, optimized DHU regeneration, variable-speed drives, and free cooling.
- Maintain full compliance with electrical safety regulations, pressure vessel codes, ETP/WTP discharge norms, and fire safety (lithium-related risks).
- Enforce strict Management of Change (MOC), Permit-to-Work, Lock-Out/Tag-Out (LOTO), and confined-space safety procedures.
- Support utility design, installation, commissioning, and validation for plant capacity expansions and technology upgrades.
Desired Candidate Profile
- Education: B.E. / B.Tech in Mechanical or Electrical Engineering (or equivalent).
- Experience: 2+ years of experience in utility management within continuous process environments.
- Domain Experience: Prior exposure to lithium battery manufacturing, semiconductors, pharmaceuticals, or chemical plants with cleanroom/dry room requirements.
- Key Skills:
- Dehumidification Units (DHU), Air Handling Units (AHU), Desiccant Wheels
- Low Dew-Point Control (40 C to 60 C)
- Clean Dry Compressed Air (CDA) & Chillers
- HT/LT Power Distribution, Transformers & Switchgear
- Water Treatment Plant (WTP) & Effluent Treatment Plant (ETP)
- Predictive Maintenance, Thermography & Vibration Analysis