Walk-in | Utility Maintenance Executive

Skillventory; Sanand; On-site; INR 900,000 - 1,350,000; Full time

Job summary

Skillventory in Gujarat is seeking a capable Plant Utilities and Maintenance Engineer to oversee operation and maintenance of critical plant utilities, including boilers, chillers, HVAC, pumps, and water treatment systems.

You will analyze KPIs, drive energy efficiency, coordinate with OEMs and contractors, and ensure compliance with EHS standards while leading preventive and predictive maintenance programs.

Qualifications

• 5-10 years of relevant experience in plant utilities and maintenance.
• Strong hands-on experience with boilers, chillers, HVAC/AHU, pumps, and other utility equipment.
• Good working knowledge of PLC systems such as Siemens, Allen-Bradley, Mitsubishi, or Schneider, along with SCADA/HMI-based monitoring and control systems.
• Experience in troubleshooting VFDs, sensors, transmitters, actuators, control panels, and utility automation systems.
• Strong understanding of preventive, predictive, and breakdown maintenance, RCA, 5-Why, Fishbone analysis, TPM, and Kaizen.
• Experience in coordinating with OEMs, contractors, vendors, and cross-functional teams for maintenance and commissioning activities.

Responsibilities

• Manage the operation, preventive maintenance, predictive maintenance, and breakdown maintenance of plant utility systems.
• Ensure reliable operation of critical utilities, including boilers, steam systems, chillers, HVAC/AHU, air compressors, cooling towers, pumps, heat exchangers, and water treatment systems such as RO/DM/ETP/STP.
• Monitor utility parameters such as temperature, pressure, flow, energy consumption, and equipment health to ensure efficient operations.
• Troubleshoot equipment failures, identify root causes of recurring breakdowns, and implement corrective and preventive actions.
• Develop and execute preventive maintenance schedules, equipment checklists, maintenance plans, and equipment reliability improvement initiatives.
• Monitor maintenance KPIs, including MTBF, MTTR, equipment availability, and maintenance performance.
• Work with PLC/SCADA/HMI-based utility automation and monitoring systems to ensure smooth operation of utility equipment.
• Troubleshoot PLC panels, sensors, actuators, control loops, VFDs, and industrial communication issues in coordination with electrical and instrumentation teams.
• Support the installation, commissioning, and qualification of new utility equipment and systems.
• Coordinate with OEMs, contractors, and service providers for equipment maintenance, troubleshooting, and technical support.
• Maintain utility documentation, including SOPs, preventive maintenance records, equipment history, breakdown reports, and root cause analysis reports.
• Drive energy optimization, utility cost reduction, equipment reliability, and operational efficiency improvement initiatives.
• Ensure compliance with EHS standards and statutory requirements related to boilers, pressure systems, electrical equipment, and utility operations.
• Participate in CAPEX projects, equipment installation, commissioning, and plant expansion activities.

Skills

Boilers & chillers operation

SCADA/PLC knowledge

Maintenance planning

Energy optimization

Troubleshooting

Education

BE/B.Tech in Mechanical, Electrical, Instrumentation, or Mechatronics

Tools

Siemens PLC

Allen-Bradley PLC

Mitsubishi PLC

Schneider SCADA/HMI

VFDs

Industrial communication

Job description

Role & responsibilities

• Manage the operation, preventive maintenance, predictive maintenance, and breakdown maintenance of plant utility systems.
• Ensure reliable operation of critical utilities, including boilers, steam systems, chillers, HVAC/AHU, air compressors, cooling towers, pumps, heat exchangers, and water treatment systems such as RO/DM/ETP/STP.
• Monitor utility parameters such as temperature, pressure, flow, energy consumption, and equipment health to ensure efficient operations.
• Troubleshoot equipment failures, identify root causes of recurring breakdowns, and implement corrective and preventive actions.
• Develop and execute preventive maintenance schedules, equipment checklists, maintenance plans, and equipment reliability improvement initiatives.
• Monitor maintenance KPIs, including MTBF, MTTR, equipment availability, and maintenance performance.
• Work with PLC/SCADA/HMI-based utility automation and monitoring systems to ensure smooth operation of utility equipment.
• Troubleshoot PLC panels, sensors, actuators, control loops, VFDs, and industrial communication issues in coordination with electrical and instrumentation teams.
• Support the installation, commissioning, and qualification of new utility equipment and systems.
• Coordinate with OEMs, contractors, and service providers for equipment maintenance, troubleshooting, and technical support.
• Maintain utility documentation, including SOPs, preventive maintenance records, equipment history, breakdown reports, and root cause analysis reports.
• Drive energy optimization, utility cost reduction, equipment reliability, and operational efficiency improvement initiatives.
• Ensure compliance with EHS standards and statutory requirements related to boilers, pressure systems, electrical equipment, and utility operations.
• Participate in CAPEX projects, equipment installation, commissioning, and plant expansion activities.

Preferred candidate profile

• B.E./B.Tech in Mechanical, Electrical, Instrumentation, or Mechatronics with 5-10 years of relevant experience in plant utilities and maintenance.
• Strong hands-on experience with boilers, chillers, HVAC/AHU systems, air compressors, cooling towers, pumps, and other industrial utility equipment.
• Good working knowledge of PLC systems such as Siemens, Allen-Bradley, Mitsubishi, or Schneider, along with SCADA/HMI-based monitoring and control systems.
• Experience in troubleshooting VFDs, sensors, transmitters, actuators, control panels, and utility automation systems.
• Strong understanding of preventive, predictive, and breakdown maintenance, along with RCA, 5-Why, Fishbone analysis, TPM, and Kaizen.
• Knowledge of maintenance KPIs such as MTBF and MTTR, maintenance planning, scheduling, and spare parts management.
• Experience in manufacturing plant operations, equipment reliability, energy efficiency, and utility cost optimization.
• Understanding of EHS standards, statutory compliance, and safe operation of industrial utility systems.
• Experience in coordinating with OEMs, contractors, vendors, and cross-functional teams for maintenance and commissioning activities.
• Candidates from battery/cell manufacturing, automotive, EV, chemical, pharmaceutical, semiconductor, electronics, steel, or other large-scale process manufacturing industries will be preferred.
• Exposure to greenfield plant setup, utility installation, commissioning, and plant expansion projects will be an added advantage.