Production Supervisor - TLJ

Keka Inc.; Anand; On-site; INR 500,000 - 750,000; Full time

Job summary

Keka Inc. is seeking a Production Supervisor to oversee PICC and TLJ lines at the plant. You will manage day-to-day production, ensure targets, and coordinate with maintenance, quality and planning teams to maintain efficient, safe operations.

You will lead a team, monitor process parameters, control wastage, and uphold quality standards while maintaining proper documentation and shift handovers.

Qualifications

• Supervisory experience in manufacturing or wire/cable production.
• Knowledge of PICC & TLJ processes and related equipment.
• Good understanding of quality standards, safety norms and 5S.
• Ability to read production instructions and operator instructions.

Responsibilities

• Supervise daily PICC & TLJ production activities as per plan.
• Achieve daily/monthly targets while ensuring quality and safety.
• Allocate manpower and monitor shift performance and machine utilization.
• Coordinate with maintenance and quality for prompt issue resolution.

Skills

Supervisory skills

Production planning

Quality & safety control

Team coordination

Education

Degree or Diploma in Electrical/Mechanical

Job description

JOB DESCRIPTION OF PRODUCTION SUPERVISOR - PICC / TLJ SECTION

Department: Production

Section: PICC & TLJ

Reporting To: Production Manager

Location: Plant

1. Job Purpose

To supervise and control day-to-day production activities in the PICC (Paper Insulated Copper Conductor) and TLJ Section, ensuring achievement of production targets with required quality, productivity, safety and timely completion of customer orders while maintaining proper manpower, machine and material utilization.

2. Key Responsibilities

A. Production Management

• Supervise day-to-day production activities of PICC & TLJ lines as per production plan.
• Ensure achievement of daily, monthly and shift-wise production targets.
• Allocate manpower and work responsibilities to operators and helpers.
• Monitor production progress against the planned schedule and take corrective action for deviations.
• Ensure proper utilization of machines, equipment, manpower and raw materials.
• Minimize machine idle time, production losses, rejection and material wastage.
• Coordinate with Production In-charge for resolving operational issues.

B. Process & Quality Control

• Ensure production is carried out as per approved process parameters, work instructions and quality standards.
• Ensure proper paper insulation, conductor dimensions, winding, laying, tension and other applicable process requirements.
• Coordinate with the Quality Department for inspection, testing and resolution of quality issues.
• Immediately report and control any abnormality, rejection or customer-related quality concern.
• Ensure proper identification and traceability of production lots and materials.

C. Machine & Equipment

• Ensure machines are operated safely and efficiently.
• Monitor machine performance and identify abnormalities at an early stage.
• Coordinate with Maintenance Department for breakdowns and preventive maintenance requirements.
• Maintain proper housekeeping around machines and production areas.
• Ensure basic machine checks are carried out before and during the shift.

D. Manpower Management

• Ensure adequate manpower availability for every shift.
• Allocate duties according to employee skill and production requirements.
• Monitor attendance, discipline, punctuality and productivity of operators and helpers.
• Provide on-the-job guidance and training to new and existing employees.
• Maintain proper discipline and ensure compliance with company rules and procedures.

E. Production Planning & Coordination

• Coordinate with PPC, Production Planning, Quality, Stores, Maintenance and Dispatch for smooth production flow.
• Ensure availability of required raw materials, consumables, tools and packing materials.
• Follow production priorities and customer delivery requirements.
• Communicate production status, delays and bottlenecks to the concerned superior.

F. Safety & Compliance

• Ensure strict compliance with all safety rules, PPE requirements and standard operating procedures.
• Prevent unsafe acts and unsafe conditions in the production area.
• Report accidents, near misses and unsafe conditions immediately.
• Ensure employees are trained regarding safe operation of machines and handling of materials.
• Maintain 5S, housekeeping and workplace discipline in the section.

G. Documentation & Reporting

• Maintain accurate shift-wise production records.
• Prepare production reports covering output, rejection, downtime, wastage and productivity.
• Record machine breakdowns, process deviations and other production-related issues.
• Ensure proper handover of production status between shifts.
• Provide data and reports required by Production Management.

3. Key Performance Areas (KPAs)

• Achievement of planned production quantity.
• Production productivity and machine utilization.
• Reduction in rejection, rework and material wastage.
• Compliance with product quality standards.
• Reduction in machine downtime and production stoppages.
• Manpower productivity and utilization.
• Timely completion of production schedules.
• Safety compliance and zero major safety incidents.
• 5S and housekeeping standards.
• Accurate and timely production reporting.
• Good knowledge of manufacturing processes related to PICC and TLJ.
• Basic understanding of copper/aluminium conductor manufacturing and paper insulation processes.
• Ability to read and understand production and process instructions.
• Good manpower handling and supervisory skills.
• Problem-solving and decision-making ability.
• Good coordination and communication skills.
• Ability to work in shifts and under production pressure.
• Basic knowledge of production documentation and computer applications.
• Strong focus on quality, productivity, safety and discipline.

5. Educational Qualification & Experience

Qualification: Degree / Diploma in Electrical, Mechanical or relevant technical discipline preferred.

Experience: Approximately 3-7 years of relevant experience in wire/cable, conductor, electrical manufacturing or similar process industries, with supervisory experience preferred.

6. Authority & Accountability

The Production Supervisor is accountable for the safe, efficient and timely execution of PICC & TLJ production activities during the assigned shift, including manpower deployment, production achievement, process compliance, quality, productivity, housekeeping and reporting.

7. Shift Responsibilities

The position requires willingness to work in rotational shifts, including managing shift handover, production continuity, manpower deployment, machine-related issues and coordination with supporting departments.