Assistant Engineer (Winding) – Production

UTTAM; Jaipur; On-site; INR 450,000 - 600,000; Full time

Job summary

UTTAM is seeking a production supervisor to direct the daily production plan and lead a team to achieve on-time delivery. Responsibilities include ensuring adherence to SOPs, 5S standards, and quality guidelines while driving continuous process improvements and waste reduction.

The role requires coordinating with the Production Manager and conducting floor meetings to maintain production efficiency and safety.

Qualifications

• Min. 1–3 years of experience in production management.
• B.Tech/B.E. Electrical or Mechanical Engineering is required.
• Experience in winding up to 20 MVA Transformers and related winding processes.

Responsibilities

• Direct the safe and timely completion of the daily production plan by leading the team.
• Lead continual process improvements to meet production goals, quality and cost objectives.
• Ensure 5S adherence, training of workforce, and proper material handling and inventory checks.
• Attend daily kick-off meetings with Production Manager and conduct floor meetings with team members.

Skills

Production management

Team leadership

Education

B.Tech/B.E. Electrical or Mechanical

Tools

Winding machinery

Job description

MAIN PURPOSE OF THE JOB:

To direct the safe and timely completion of the daily production plan by leading the team. This position is also responsible for leading continual process improvements to meet production goals, quality, and cost objectives.

KEY ACCOUNTABILITIES:

KEY RESULTS:

• 1. Production should be completed as planned.
• 2. SOP / Work Instructions adherence.
• 3. 5S Adherence.
• 4. Training of workforce.
• 5. Quality should be maintained.
• 6. Wastage Reduction.
• 7. Resource Utilization.
• 8. Worker / Contractor Satisfaction.

KEY ACTIVITIES:

• 1. To prepare winding detail chart and check for any errors in drawings before production.
• 2. To prepare and execute conductor reel up plan as per design.
• 3. To check for availability of former (farma) according to design well in advance.
• 4. To give indent for new former in case of unavailability well in advance.
• 5. To develop and maintain master data of former stock list.
• 6. To ensure coil pressing work is done as per plan and then handover to CCA department for ovening.
• 7. To ensure insulation material availability as per drawing and production plan.
• 8. To ensure all winding and insulation is completed as per plan.
• 9. To ensure coil storage as per work instruction.
• 10. To ensure all production is done as per quality guidelines, SOP and work instructions.
• 11. To ensure 5S ("sort", "set in order", "shine", "standardize", "and sustain") control in the winding and insulation area.
• 12. To check full kitting of material before starting production and check conformity of material as per design and checklist.
• 13. To ensure manpower deployment according to plan.
• 14. To suggest ideas for improvement in workmanship and design.
• 15. To conduct training for manpower development and skill enhancement.
• 16. To give first authorization of workers' leave applications and recommend to the supervisor for continuity of work during this time.
• 17. To ensure that all machines and equipment are regularly calibrated as per schedule.
• 18. To ensure zero wastage of material on the shop floor.
• 19. To take regular stock of issued material and return balance leftover material to stores on a weekly basis.
• 20. To provide material indent to stores for issue of raw material.
• 21. To ensure proper handling of tools, jigs, formers and fixtures.
• 22. To assist the testing department during stage inspection.
• 23. To attend daily kick off meeting with Production Manager and conduct floor meetings with their team members.
• 24. To identify and provide information to the Production Manager for any corrections required in TW Chart / BOM.
• 25. To take physical stock of ready coils on a fortnightly basis.
• 26. To provide time and work measurement data to Asst. Production Manager as and when required.
• 27. To ensure all safety guidelines are followed during production.
• 28. To perform corrective action in case of any in-process NC within the given time.

EXPERIENCE & QUALIFICATIONS:

Qualification (Must/Desirable): B.Tech/ B.E. Electrical or Mechanical Engineering.

Experience: Min. 1-3 years of experience in production management.

SPECIAL SKILLS:

• -Experience in winding up to 20 MVA Transformers and special transformers like furnace/solar/converter duty transformers
• -Experience in winding of Disc Winding / Helical Winding / Cross-over Winding / Edge Winding / Interleaved Winding / Foil Winding / Rectangular Winding / Oval Winding, both for HV and LV winding, up to 64 conductors; transposed winding; CTC Winding Experience in Brazing, Soldering, Mechanical Joints, Crimping, MIG Welding.