Key Responsibilities
A. Production Planning and Execution
- Prepare daily, weekly, and monthly production plans based on sales forecasts and dispatch schedules.
- Manage production of North Indian-style pickles such as mango, lime, chilli, mixed vegetable, and other regional varieties.
- Ensure adherence to standard operating procedures (SOPs), approved recipes, and batch manufacturing instructions.
- Monitor production output, batch cycle time, process losses, and production targets.
- Coordinate with the purchase, warehouse, quality assurance, and dispatch departments to ensure uninterrupted production.
- Ensure timely completion of production orders with minimum downtime.
B. Raw Material and Recipe Management
- Monitor the availability and consumption of raw materials, including fruits, vegetables, mustard oil, spices, salt, and other ingredients.
- Ensure proper grading, sorting, washing, cutting, and preparation of raw materials.
- Maintain recipe accuracy, ingredient ratios, spice blends, and traditional North Indian taste profiles.
- Control raw material wastage and ensure optimum utilization of ingredients.
- Coordinate with the quality team for raw material inspection and approval.
C. Fermentation, Pickling and Process Control
- Monitor curing, salting, oil mixing, spice blending, maturation, and other product-specific processing stages.
- Ensure appropriate control of time, temperature, moisture, acidity, salt concentration, and other critical parameters as applicable to each product.
- Maintain batch traceability, process records, and product maturation records.
- Prevent contamination, spoilage, leakage, and variation in taste, texture, colour, and aroma.
- Ensure validated processes and food-safety controls for shelf stability and product consistency.
D. Quality and Food Safety
- Implement and maintain GMP, GHP, HACCP-based controls, and applicable FSSAI requirements.
- Ensure compliance with approved quality specifications and hygiene standards.
- Coordinate with the QA/QC team for in-process inspection, finished-product testing, and batch release.
- Investigate customer complaints, product defects, batch rejections, and process deviations.
- Implement corrective and preventive actions to reduce quality failures and product wastage.
- Ensure proper sanitation, pest‑control practices, personal hygiene, and cleaning of equipment and processing areas.
E. Manpower and Team Management
- Allocate manpower according to production plans and line requirements.
- Supervise production supervisors, operators, helpers, and contract labour.
- Monitor attendance, productivity, overtime, and labour utilization.
- Train employees on production methods, hygiene, safety, and equipment handling.
- Maintain discipline and ensure compliance with company policies and safety procedures.
F. Cost Control and Productivity Improvement
- Monitor production cost per kilogram, material yield, labour cost, and packaging cost.
- Reduce wastage of vegetables, spices, oil, and packaging materials.
- Improve productivity through process standardization and continuous improvement.
- Monitor equipment utilization, downtime, and preventive maintenance schedules.
- Identify opportunities to reduce manufacturing costs without compromising quality.
- Prepare daily and monthly production reports for management review.
Educational Qualification
- Bachelor's degree or diploma in Food Technology, Food Processing, Food Science, or a related discipline.
Candidates with relevant food‑manufacturing experience and strong production management capabilities may also be considered
Experience Required
- 1017 years of experience in food processing or FMCG manufacturing.
- At least 5 years in a production supervisory or managerial role, preferably in pickles, sauces, chutneys, or other processed foods.
- Experience in North Indian-style pickle manufacturing, recipe standardization, curing, spice blending, oil‑based preservation, and shelf-life management is highly desirable.
- Experience handling contract labour, production planning, cost control, and food‑safety audits.
Required Skills and Competencies
- Strong knowledge of North Indian pickle manufacturing processes.
- Understanding of food preservation, microbiological risks, and process controls.
- Production planning, manpower management, and execution capabilities.
- Knowledge of GMP, HACCP, FSSAI regulations, and quality management systems.
- Strong analytical and problem‑solving skills.
- Cost optimization and yield improvement.
- Ability to manage multiple batches and product varieties.
- Good coordination with QA, purchase, stores, maintenance, and sales teams.
Computer skills for production reporting, Excel, and ERP/MIS systems