Process Engineer

Ipower Batteries; Sonipat; On-site; INR 600,000 - 1,200,000; Full time

Job summary

Ipower Batteries in Haryana, India, is seeking an experienced Industrial/Process Engineer to conduct cycle time and time-motion studies, balance lines, and plan capacity. You will drive assembly line setup, fixture trials, and process documentation while improving material flow and space utilization.

Preferred candidates hold a Diploma/B.E./B.Tech in Mechanical/Industrial/Production with 25 years in industrial engineering roles, and strong MS Excel, data analysis, and problem-solving skills for

Qualifications

• Diploma/B.E./B.Tech in Mechanical/Industrial/Production engineering or related field.
• 25 years of experience in industrial/production/process engineering in manufacturing or assembly.
• Experience with cycle time study, line balancing, capacity planning and process improvement.
• Knowledge of PFD, SOPs, layout planning and fixture validation.
• Lean manufacturing, Kaizen, 5S and productivity improvement exposure.
• Proficient MS Excel for calculations and data analysis.

Responsibilities

• Conduct cycle time study for production and assembly processes.
• Perform time and motion study to improve manpower and efficiency.
• Carry out line balancing to optimize manpower and flow.
• Prepare capacity calculations for machines, manpower and lines.
• Plan and support assembly line set-up and process implementation.
• Coordinate fixture trials and validation activities.
• Prepare and update process flow diagrams and work instructions.
• Analyze layout modifications for better material flow and space utilization.
• Identify bottlenecks and drive continuous improvement initiatives.
• Coordinate with production, quality, PPC, maintenance and R&D for improvements.

Skills

Cycle Time Study

Time & Motion Study

Line Balancing

Capacity Calculations

Layout Planning

5S & Lean Manufacturing

Kaizen

MS Excel

Data Analysis

Communication

Education

Diploma/B.E./B.Tech in Mechanical/Industrial/Production

Tools

MS Excel

Job description

Role & responsibilities

• Conduct Cycle Time Study for production and assembly processes.
• Perform Time & Motion Study to improve manpower and process efficiency.
• Carry out Line Balancing to optimize manpower, workstation utilization, and production flow.
• Prepare Capacity Calculations for machines, manpower, and production lines.
• Plan and support Assembly Line Set-up and process implementation.
• Conduct Fixture Trials and coordinate for fixture validation and improvements.
• Prepare and update Process Flow Diagrams (PFD) for manufacturing processes.
• Prepare, review, and update Work Instructions (WI) and standard operating procedures.
• Analyze and implement Layout Modifications for better material flow and space utilization.
• Identify process bottlenecks and implement continuous improvement initiatives.
• Coordinate with Production, Quality, PPC, Maintenance, and R&D teams for process improvement.
• Support new product/process development and production ramp-up.
• Maintain process documentation, productivity reports, and improvement records.
• Ensure implementation of 5S, Lean Manufacturing, and standard work practices

Preferred candidate profile

• Qualification: Diploma / B.E. / B.Tech in Mechanical, Industrial, Production, or related Engineering.
• Experience: 25 years in Industrial Engineering / Process Engineering / Production Engineering, preferably in manufacturing or assembly.
• Experience in Cycle Time Study, Line Balancing, Capacity Planning, Time & Motion Study, and Assembly Line Set-up.
• Good knowledge of PFD, Work Instructions, SOPs, Layout Planning, and Process Improvement.
• Hands-on experience in fixture trials and validation.
• Knowledge of Lean Manufacturing, Kaizen, 5S, and productivity improvement.
• Good MS Excel skills for capacity calculations, data analysis, and productivity reports.
• Strong analytical, problem-solving, and communication skills.
• Candidates with experience in EV / Lithium-Ion Battery / Automotive / Electrical Manufacturing will be preferred.