Engineer - Process

Johnson Electric; Chennai District; On-site; INR 600,000 - 900,000; Full time

Job summary

Johnson Electric seeks a skilled Process Engineer to design and optimize manufacturing processes in Chennai. The ideal candidate has 6-11 years of experience in the automotive sector and a degree in Mechatronics or Mechanical Engineering.

This role involves coordinating with cross-functional teams, performing risk assessments, and utilizing Lean Manufacturing and Six Sigma methodologies to enhance quality and efficiency. Proficiency in process simulation software is essential.

Qualifications

• 6-7 years of experience in process engineering within the automotive industry.
• Familiarity with using process simulation software like AutoCAD or SolidWorks.
• Strong skills in statistical analysis and data analysis.

Responsibilities

• Create and maintain detailed process documentation including SOPs.
• Participate in internal and external audits for compliance.
• Develop new manufacturing processes to meet production goals.
• Conduct feasibility studies for new processes and assess risks.
• Implement strategies for waste reduction and quality enhancement.

Skills

Process engineering

Statistical analysis

Technical writing

Data analysis

Presentation skills

Attention to detail

Process simulation software

Education

Graduate in Mechatronics/Mechanical Engineering

Diploma in Mechanical/Mechatronics/Electrical Engineering

Tools

AutoCAD

SolidWorks

Minitab

Job description

Position Summary

The Process Engineer is responsible for designing, implementing, and optimizing manufacturing processes to ensure efficient production and high-quality products. This role involves working closely with cross‑functional teams, including R&D, Quality, and Production, to develop and improve processes that meet both customer and company requirements.

Job Description

Position: Engineer Process

Experience: 6 – 11 years

Location: Chennai

Key Responsibilities

• Process documentation: create and maintain detailed process documentation, including flowcharts, work instructions, and SOPs.
• Audit participation: participate in internal and external audits to ensure compliance with quality and safety standards.
• Design new processes: develop new manufacturing processes to meet product specifications and production goals.
• Safety protocols: promote a culture of safety and ensure adherence to safety protocols and guidelines.
• Feasibility studies: conduct feasibility studies to evaluate the practicality and cost‑effectiveness of new processes.
• Risk assessments: conduct risk assessments to identify potential hazards and implement measures to mitigate risks.
• Prototype development: work with R&D to develop prototypes and pilot runs to validate new processes.
• Efficiency improvement: analyze current production processes to identify areas for improvement in efficiency and productivity.
• Waste reduction: implement strategies to reduce waste and improve resource utilization.
• Quality enhancement: optimize processes to enhance product quality and consistency.
• Lean manufacturing: apply Lean manufacturing principles to streamline operations and eliminate non‑value‑added activities.
• Six Sigma: utilize Six Sigma methodologies to drive process improvements and reduce variability.
• Cross‑functional coordination: coordinate with cross‑functional teams, including R&D, Quality, and Production, to ensure project success.
• Progress monitoring: monitor project progress and make adjustments as needed to stay on track.
• Reporting: prepare and present project reports and updates to management.
• Issue identification: identify process‑related issues and bottlenecks that impact production.
• Root cause analysis: conduct root cause analysis to determine the underlying causes of process issues.
• Corrective actions: implement corrective and preventive actions (CAPA) to address and resolve issues.

Educational and Experience

• Graduate in Mechatronics/Mechanical Engineering with 6‑7 years of experience or Diploma in Mechanical/Mechatronics/Electrical Engineering with 8‑11 years of experience; relevant experience in automotive industry, assembly process with automatic machines.

Skills Required

• At least 6‑7 years of experience in automotive industry, in functions such as process engineering, methods, or manufacturing engineering.
• Proficiency in using process simulation software such as AutoCAD, SolidWorks, etc.
• Statistical analysis: strong skills in statistical analysis and familiarity with software like Minitab.
• Data analysis: ability to analyze large sets of data to identify trends, patterns, and areas for improvement.
• Technical writing: strong technical writing skills to create clear and concise process documentation.
• Presentation skills: ability to prepare and deliver effective presentations to management.
• Precision: high level of attention to detail to ensure accuracy in process design and documentation.