Process Engineer

Bekaert; Lonand; On-site; INR 600,000 - 900,000; Full time

Job summary

Bekaert is seeking a proactive Process Engineer to maintain, monitor, and improve manufacturing processes at our Lonand site in Maharashtra, India. You will coordinate with global process owners, analyze process capability, and drive improvements to reduce waste and increase stability.

The role emphasizes data-driven problem solving, technical training, and direct support to customers and internal teams. 2–4 years of experience and BE degree are preferred.

Qualifications

• Bachelor of Engineering in Mechanical/ Metallurgy or Production.
• 2 to 4 years of experience in process department of a manufacturing company.
• Strong analytical and problem-solving skills.
• Ability to communicate effectively across different levels and teams.
• Detail-oriented, proactive, and results-driven mindset.
• Basic leadership or team coordination experience.

Responsibilities

• Specifying and defining the process and the product specification.
• Data collection and analysis to monitor process ability.
• On line process control and problem solving.
• Technical training programme for new and existing employees.
• Documentation and control, updating shop floor documents and CPs.
• Provide technical support to customers including 8D reports and root-cause analysis.
• New machine installation and troubleshooting; new product introduction.

Skills

Process engineering

Analytical thinking

Communication

Problem solving

Leadership

Team coordination

Education

B.E. in Mechanical/ Metallurgy/ Production

Job description

As the world and the way people live is changing, we at Bekaert believe it’s our responsibility to contribute to finding new solutions for the future. With a 140+ year old heritage of excellence, innovation, and a future-focused mindset, we strive to create value for our customers and society. We aim to do this through innovative solutions and sustainable practices. We are committed to pushing the boundaries of steel wire transformation and coatings whilst also leveraging our expertise to develop innovative solutions with new materials and services in a safe, smart, and sustainable way. Our focus extends to markets such as new mobility, low‑carbon construction, and green energy.

As a dynamic and growing company with over 19 000 employees worldwide, 75 nationalities, a retention rate above 90 % and € 3.7 billion in combined revenue in 2025, we are looking for someone like you to join our team as we continue to shape a safer, more efficient, and connected world!

Purpose and Mission

• Responsible for maintaining, monitoring, and improving the manufacturing process.

Key Activities and Responsibilities

1. Specifying and defining the process and the product specification:

• Regular follow‑up with technology center for the updating of product and process specification.
• Co‑ordination with Global process owner on the improvement projects.

2. Data collection and analysis:

• Monitoring and controlling of plant overall process ability.
• Weekly and monthly process ability analysis.
• Sharing the process ability with KLP.
• Design a system to effectively formulate data, to give better control on the process thereby reducing the waste.
• Perform RI analysis for repetitive problem through systematic problem solving technique.
• Make decisions to make variations in the process with the objective to improve the process stability.
• Check all the overall parameters of the pallet before releasing (pallet balancing).

3. On line process control and problem solving:

• Identifying critical parameter for process.
• Follow and define critical parameter in the process.
• Steer the process depending upon the process related problem.

4. Technical training programme:

• New employee training co‑ordination and evaluation.
• Keep the basic training documents updated with reference to the existing process and machinery.
• Keep up with latest training modes.
• Arranging the refresher trainings for existing employees.

5. Documentation and control.

• Updating the documents from shop floor with latest changes.
• Develop and authorize the PFD, FMEA and CP needed for different processes.

6. Provide technical support to customer:

• Customer complaint analysis and 8D report and action follow up from BMWIPLand other Bekaert plant.
• Conduct joint development programs with Global technical team.
• Follow the process ability at customer end for trail lots and take the corrective actions accordingly.
• Visit the customer on the receipt of feedback from the customer on the quality of the supplied material.
• Conduct test / analysis at the customer to find out the root cause of the problem.
• Steer the process parameters to ensure the problem does not repeat at the customer.
• Be involved in the corporation development program worked out with the customer as and when required.
• Follow-up of raw material process ability and effective disposals action at our end.
• Communication of TIR.

8. New machine installation and troubleshooting, New Product Introduction:

• Responsible for making the prototype of any new product to be introduced in BMWIPL.
• The role of refinement of the process will continue till the product passes through the different stages of the approval from the customer.

Skills

• Bachelor of Engineering (B.E.) degree in Mechanical/ Metallurgy or Production.
• 2 to 4 years of experience in process department of a manufacturing company.
• Strong analytical and problem‑solving skills.
• Ability to communicate effectively across different levels and teams.
• Detail‑oriented, proactive, and results‑driven mindset.
• Basic leadership or team coordination experience.

Be bold and take the leap!

We're looking for individuals who are not afraid to take risks and explore new ideas. If you are passionate about personal growth and bringing your authentic self to work, we want you on our team! At Bekaert, we celebrate diversity and are committed to creating an inclusive work environment. We do not discriminate based on race, religion, color, national origin, sex, gender, gender expression, sexual orientation, age, marital status, veteran status, or disability status. To learn more about us and our exciting career opportunities, visit Bekaert Careers.