Plant Quality Manager

SATRAC; Bangalore Rural; On-site; INR 1,500,000 - 2,300,000; Full time

Job summary

SATRAC is seeking a seasoned Quality Assurance professional with 12+ years in manufacturing to establish QA plans, coordinate with production, and lead CAPA initiatives. You will manage QC scheduling, drive non-conformity prevention, and ensure weld quality through training and documented compliance.

The role emphasizes data-driven decision making, leadership, and strong knowledge of welding standards and QC tools. A proactive leader will mentor zone teams and align with customer requirements.

Qualifications

• Ability to interpret data and statistics.
• Problem solving skills and initiative.
• Leadership and management skills.
• Familiarity with quality standards and processes.
• Welding quality standards.
• Knowledge of QC tools.
• Levels of Poka-yoke systems.
• Methods of quality Inspections.
• Skills Matrix & Periodic evaluations.

Responsibilities

• Establish quality assurance plans / check sheets along with design & development to ensure that all quality parameters are along with field & process quality.
• Co-ordinate with production manager on the quality requirements / check sheets / critical parameters for all production items.
• Responsible for scheduling of all quality control personnel to ensure smooth work flow and as per production targets.
• Support production manager in permanently resolving – recurring issues through development of check sheets / checking templates / poka –yokes.
• Analyze & approve CAPA reports and implement countermeasures to mitigate repetitions.
• Implement CAPA across the organization including horizontal deployment.
• Prepare welding documents like WPS, PQR, WPQ, Welder Continuity records, welder training records.
• Train all zone QC on proper method to use check sheets and ensure that the same is followed in production without any miss.
• Coordinate with customer quality manager on customer requirements and all other aspects.
• Training to all welders – on weld quality through welding engineers.
• Train and develop all zone QC and zone leaders on welding quality.

Skills

Data interpretation

Problem solving

Leadership

Quality standards

Welding quality standards

QC tools

Poka-yoke systems

Quality inspections

Skills Matrix

Job description

Produce High-Quality Products with Proper welding, Painting & PDI quality systems, through implementation of good build in quality & Inspection system.

Principal Accountabilities:

Establish and Implement QA plans

• Establish quality assurance plans / check sheets along with design & development to ensure that all quality parameters are along with field & process quality.
• Co-ordinate with production manager on the quality requirements / check sheets / critical parameters for all production items
• Responsible for scheduling of all quality control personnel to ensure smooth work flow and as per production targets
• Support production manager in permanently resolving – recurring issues through development of check sheets / checking templates / poka –yokes

Analytics and Reporting on Quality

• Analyze & approve CAPA report and take appropriate countermeasures to mitigate repetitions
• Responsible for implementation of all CAPA reports across the organization including horizontal deployment
• Responsible for welding documents preparation like WPS, PQR, WPQ, Welder Continuity records, welder training records etc.

People Management and Development

• Train all zone QC on proper method to use check sheets and ensure that the same is followed in production without any miss
• Co-ordinate with customer quality manager on customer requirements and all other aspects
• Training to all welders – on weld quality through welding engineers
• Train and develop all zone QC and zone leaders on welding quality

Knowledge & Skills needed to deliver on the accountabilities:

• The ability to interpret data and statistics
• Problem solving skills and initiative
• Leadership and management skills
• Familiarity with quality standards and processes
• Welding quality standards.
• Knowledge of QC tools
• Levels of Poka-yoke systems
• Methods of quality Inspections
• Skills Matrix & Periodic evaluations

Formal Education Requirements, as applicable:

Years of relevant Experience needed:

Minimum of 12+ years relevant experience in manufacturing industry and customer handling.