Mfg Process Improv Assoc Leader

PepsiCo; Kosi Kalan; On-site; INR 1,400,000 - 2,200,000; Full time

Job summary

PepsiCo India in Uttar Pradesh seeks a Lead Manufacturing Excellence professional to drive TPM-based productivity and lean manufacturing in the plant. The role emphasizes establishing a TPM culture, cross-functional collaboration, and quarterly productivity initiatives.

The incumbent will mentor TPM pillars, deliver Green Belt projects yearly, and promote end-to-end productivity improvements in line with AOP targets.

Qualifications

• Engineering graduate with min 8 years in processes and people leadership (Mech/Elect/Electronics/Industrial/Instrumentation)
• Should have TPM experience of min 5 years in a system process driven manufacturing setup
• Analytical skills
• Process orientation
• Strong presentation and communication skills
• Strong persuasive and influencing ability
• Strong connect with shop floor teams

Responsibilities

• Lead TPM implementation in the plant and develop the master plan
• Establish loss monitoring and PQCDSM targets
• Facilitate 5S across plant packaging and processes
• Develop training modules on 5S, JH steps, Why-Why analysis
• Engage shop floor, train new joinees, provide performance feedback

Skills

Engineering degree

Leadership

Analytical skills

Process orientation

Communication skills

Shopfloor connection

Education

Engineering degree

Job description

Overview

• Lead Manufacturing Excellence Agenda under TPM umbrella in Plant to deliver Best in Class efficiencies.


• Drive TPM culture.


• Act as facilitator for TPM activities.


• Drive lean manufacturing concept in factory.


• Driving End2End productivity targets of factory by partnering with all functions.


• Managing plant led productivity projects in Power Steering with scheduled frequency.


• Deliver at least 1 Green Belt Six Sigma projects every year.


• Mentor KL/GB projects.


• Design and Lead Quarterly Manf. Excellence Engagement Programs.


• Engage with Region LSS and Manf. Excellence Leads and drive horizontal replication of BPTs.


• Development/consolidations of plant Presentations.


• Reduction of Scheduled and unscheduled downtimes as per AOP by partnering with respective functions such as ENG, Manufacturing.


• Unlocking solutions to achieve plant P2P targets.

Responsibilities

OPERATIONAL EXCELLENCE:

1. TPM Implementation in the plant
   
   
   
   • Prepare Master plan for TPM implementation
   
   
   • Develop and standardize the TPM formats for FLI
   
   
   • Plan basic policy & target setting
   
   
   • Organize the Plant Project teams
   
   
   • Attend and coordinate the Steering committee meetings
   
   
   • Work out plan to promote individual pillar
   
   
   • Set targets for individual circle linked to pillar target
   
   
   • Develop the JH circles for plant
   
   
   • Support JH circles to meet the JH Master Plan
   
   
   
   


2. Establish Loss Monitoring system to set up plant benchmark based on key indices of PQCDSM
   
   
   
   • Identify Losses based on 16 losses & Prepare PQCDSM targets for Plant
   
   
   • Establish loss data monitoring system in plant
   
   
   • Regular feedback to all pillar on targets vs. actual
   
   
   
   


3. Facilitate 5S activity in the plant
   
   
   
   • Implement 5S in Packaging & Process
   
   
   • Implement 5S in Process & Packaging
   
   
   • Regular audit and feedback to all circles
   
   
   • Internalizing the circle culture
   
   
   
   


4. Develop Training modules and promotion material on
   
   
   
   • 5S
   
   
   • JH Step 1,2,3
   
   
   • Why- Why Analysis
   
   
   
   


5. Shop Floor Engagement
   
   
   
   • Training of new joinees
   
   
   • Providing timely feedback to employees on the performance reviews
   
   
   • Counselling of employees
   
   
   • On the job training for enabling multiskilling.
   
   
   
   

Qualifications

• Any Engineering Graduate from Tier- A engineering institute with min 8 years experience into processes and leading the people; (Mech., Electrical, Electronics, Industrial, Instrumentation)


• Should have TPM experience of Min 5 years with a system process driven organization; only from Manufacturing set-up


• Analytical skills


• Process orientation


• Strong Presentation and communication skills


• Strong persuasive and influencing ability;


• Strong connect with Shopfloor teams