Assistant Manager / Senior Engineer, Process Engineering

IMI Norgren; Dadri; On-site; INR 1,500,000 - 2,800,000; Full time

Job summary

IMI Norgren in India seeks an experienced Manufacturing Process Engineer to design and optimize assembly lines, with a focus on pneumatic automation and turnkey manufacturing processes.

You will develop PFDs and P&IDs, select components, conduct risk assessments, and drive cycle-time reduction through Lean Six Sigma and continuous improvement in a high-volume setting.

A strong background in PLCs, CAD/CAM, SPC, RCA, and MES integration will help you deliver scalable solutions across production.

Qualifications

• Bachelor's degree in Mechanical, Industrial, Manufacturing or related field.
• 7–10 years in process design/manufacturing/industrial engineering in a production setting.
• Lean Six Sigma Green Belt or Black Belt preferred.

Responsibilities

• Design and optimize assembly line layouts including pneumatic automation systems.
• Develop PFDs, P&IDs, and equipment specifications to integrate automation with production.
• Conduct risk assessments, safety evaluations, commissioning, and troubleshooting of fluid/pneumatic systems.

Skills

PLC programming

Pneumatic design

3D CAD/CAM

SPC

RCA

Data analysis

Lean Six Sigma

Project leadership

Education

Bachelor's in Mechanical/Industrial Eng

Tools

Minitab

Excel

CAD/CAM

MES

Job description

Responsibilities

• Design and optimize assembly line layouts, including pneumatic automation systems such as actuators, valves, and control logic for semi-automated manufacturing processes.
• Develop Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), and equipment specifications to integrate automation systems with production workflows.
• Conduct risk assessments, safety evaluations, commissioning, and troubleshooting activities related to fluid dynamics, hydraulics, pneumatics, and manufacturing equipment.
• Perform time studies, workflow analyses, and capacity planning to drive cycle time reduction, productivity improvement, and throughput optimization.
• Ensure compliance with Environment, Health & Safety (EHS) standards by conducting risk assessments, implementing safe work practices, and supporting sustainability initiatives aligned with ESG frameworks.
• Maintain compliance with automotive and manufacturing quality standards, including IATF 16949 and ISO 9001.
• Collaborate with R&D and cross-functional teams to evaluate manufacturability and implement Design for Assembly (DFA) improvements during new product development.
• Support assembly line scale-up activities, MES integration, and continuous improvement initiatives to enhance operational efficiency.

Requirements

• Bachelor's Degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related discipline.
• Minimum 7-10 years of experience in process design, manufacturing engineering, or industrial engineering within a production environment.
• Lean Six Sigma Green Belt or Black Belt certification is preferred.
• Strong expertise in machine design, including proficiency in 3D CAD/CAM tools, material selection, and standard component selection.
• Hands-on experience in PLC programming, pneumatic system design, and industrial automation technologies.
• Practical knowledge of Statistical Process Control (SPC), Root Cause Analysis (RCA), and data analysis tools such as Minitab and Excel.
• Experience with assembly line design, process scale-up, MES integration, and manufacturing best practices.
• Working knowledge of molding, coil winding, and assembly manufacturing processes.
• Familiarity with automotive quality standards, manufacturing safety requirements, and continuous improvement methodologies.
• Strong communication, problem-solving, stakeholder management, and leadership skills, with the ability to collaborate effectively with suppliers and cross-functional teams.

Preferred Experience

• Automotive, industrial manufacturing, electromechanical, or precision engineering environments.
• High-volume assembly and automated production lines.
• Continuous improvement, lean manufacturing, and operational excellence initiatives.