Assistant Manager / Senior Engineer, Process Engineering

Imi Plc; Dadri; On-site; INR 1,200,000 - 2,400,000; Full time

Job summary

Imi Plc in India seeks an Assistant Manager / Senior Engineer, Process Engineering to design and optimize assembly line layouts, develop PFDs/P&IDs, and integrate automation into production workflows. You will perform risk assessments, ensure EHS and quality compliance, and support DFA during new product development to drive throughput and efficiency.

The role requires 7–10 years in process engineering, hands-on PLC/pneumatic experience, and knowledge of SPC/RCA with tools like Minitab and

Qualifications

• Bachelor's degree in mechanical/industrial/manufacturing engineering or related field.
• 7–10 years of experience in process design or manufacturing engineering within production.
• Hands-on PLC programming and pneumatic system design experience.
• Familiarity with SPC, RCA, and data analysis using Minitab and Excel.
• Lean Six Sigma certification preferred.

Responsibilities

• Design and optimize assembly line layouts, including pneumatic automation and control logic for semi-automated processes.
• Develop PFDs, P&IDs, and equipment specs to integrate automation with production workflows.
• Conduct risk assessments, safety evaluations, commissioning, and troubleshooting of fluid dynamics and manufacturing equipment.
• Perform time studies, workflow analyses, and capacity planning to improve cycle times and throughput.
• Ensure compliance with EHS standards and automotive quality systems (IATF 16949, ISO 9001).

Skills

PLC programming

Pneumatic system design

Industrial automation

SPC analysis

Lean Six Sigma certification

Education

Bachelor's Degree in Mechanical/Industrial/Manufacturing Engineering

Tools

3D CAD/CAM tools

Minitab

Excel

Job description

Assistant Manager / Senior Engineer, Process Engineering

• Design and optimize assembly line layouts, including pneumatic automation systems such as actuators, valves, and control logic for semi-automated manufacturing processes.
• Develop Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), and equipment specifications to integrate automation systems with production workflows.
• Conduct risk assessments, safety evaluations, commissioning, and troubleshooting activities related to fluid dynamics, hydraulics, pneumatics, and manufacturing equipment.
• Perform time studies, workflow analyses, and capacity planning to drive cycle time reduction, productivity improvement, and throughput optimization.
• Ensure compliance with Environment, Health & Safety (EHS) standards by conducting risk assessments, implementing safe work practices, and supporting sustainability initiatives aligned with ESG frameworks.
• Maintain compliance with automotive and manufacturing quality standards, including IATF 16949 and ISO 9001.
• Collaborate with R&D and cross-functional teams to evaluate manufacturability and implement Design for Assembly (DFA) improvements during new product development.
• Support assembly line scale-up activities, MES integration, and continuous improvement initiatives to enhance operational efficiency.

Requirements

• Bachelor's Degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related discipline.
• Minimum 7-10 years of experience in process design, manufacturing engineering, or industrial engineering within a production environment.
• Lean Six Sigma Green Belt or Black Belt certification is preferred.
• Strong expertise in machine design, including proficiency in 3D CAD/CAM tools, material selection, and standard component selection.
• Hands-on experience in PLC programming, pneumatic system design, and industrial automation technologies.
• Practical knowledge of Statistical Process Control (SPC), Root Cause Analysis (RCA), and data analysis tools such as Minitab and Excel.
• Experience with assembly line design, process scale-up, MES integration, and manufacturing best practices.
• Working knowledge of molding, coil winding, and assembly manufacturing processes.
• Familiarity with automotive quality standards, manufacturing safety requirements, and continuous improvement methodologies.
• Strong communication, problem-solving, stakeholder management, and leadership skills, with the ability to collaborate effectively with suppliers and cross-functional teams.

Preferred Experience

• Automotive, industrial manufacturing, electromechanical, or precision engineering environments.
• High-volume assembly and automated production lines.
• Continuous improvement, lean manufacturing, and operational excellence initiatives.