Manufacturing Engineering

Titan Engineering and Automation (TEAL); Krishnagiri District; On-site; INR 600,000 - 900,000; Full time

Job summary

Titan Engineering and Automation (TEAL) is seeking a Failure Analysis/Root Cause Analysis specialist to drive automations quality. You will perform rigorous FA, RCA and DoE to pinpoint root causes and implement corrective actions across mechanical, electrical, software and vision domains.

Your role involves data analysis, reporting, and collaboration with design, software, and manufacturing teams to ensure durable improvements and traceability of actions.

Qualifications

• Experience in failure analysis and root cause identification.
• Knowledge of RCA, 8D, A3, QC story and DMAIC methods.
• Familiarity with DoE to validate root causes and optimize parameters.
• Ability to prepare FA reports with clear documentation of causes and actions.

Responsibilities

• Perform failure analysis using RCA, 8D, A3, DMAIC and FMEA.
• Identify root causes with Brainstorming, Fishbone, Why-Why and scatter plots.
• Conduct DoE to validate causes and optimize machine/process parameters.
• Analyze automation machine architecture (mechanical, electrical, software, vision, robot).
• Prepare clear FA reports with actions, validations and closure status.

Skills

Problem Solving

RCA

8D

A3

DMAIC

FMEA

DoE

Cp/Cpk

Statistical analysis

FA reporting

Education

Bachelor's in Engineering

Tools

Brainstorming

Fishbone diagram

Why-Why analysis

Box plot

Scatter plot

Pareto chart

Job description

Failure Analysis / Root cause Analysis

• Perform the failure analysis with different problem-solving approaches. - RCA,8D, A3, QC story, DMAIC
• Identifies root cause using problem solving tools such as Brainstorming, Fishbone & Why-Why Scatter plot,

5W 2H, Pareto chart

• Perform Design of Experiments (DoE) to validate root causes and optimize machine and process parameters

for sustained corrective actions.

• Analyse failures related to automation machine architecture, including mechanical, electrical, Software,

Vision and Robot

• Data Analysis & Reporting
• Prepare clear and structured Failure Analysis (FA) reports, ensuring proper documentation of problem

statements, root causes, corrective actions, validations, and closure status.

• Perform basic statistical and trend analysis to identify recurring issues, monitor effectiveness of actions, and

support data-driven decisions.

• Perform process capability studies (Cp/Cpk) to assess machine and process stability, validate corrective

actions, and ensure compliance with customer specification requirements.

• Reviews & Meeting
• Participate in reviews & meeting with internal team and customer
• Present the FA findings, action plans, and validation results.
• SOPs, Lessons Learned & Documentation
• Capture lessons learned from qualification failures and ensured deployment across the Similar machines and

Future projects.

• Provide feedback to Design, Software, vision, Robot and Assembly teams for continuous improvement.
• Update or create SOPs, test procedures, and best practices to prevent recurrence.
• Ensure traceability of all qualification-related issues, actions, and approvals.
• Machine Qualification
• Participate in machine design and build reviews to identify potential failure modes affecting performance,

safety, and product quality.

• Analyse failures related to machine functions & process sequences during LBU
• Identify root causes for the deviations from the expected performance.
• Validate machine performance consistency in stress run

Knowledge

• Knowledge on Problem Solving approaches (RCA,8D, A3, QC story, DMAIC & FMEA)
• Knowledge on Problem Solving techniques (Brainstorming, Fishbone, 5 why Analysis, Box plot, Scatter plot, 5W 2H, Pareto chart)
• Knowledge of Design of Experiments (DoE) for root cause validation and process/machine parameter optimization
• Knowledge of process capability analysis using Cp and Cpk to assess machine and process performance against specifications.
• FA report structure and presentation requirements
• Basic statistical and trend analysis knowledge
• Lessons learned and knowledge-sharing mechanisms
• Hands on experience in FATP & MLB Automation machines
• Process knowledge on FATP and MLB assembly line