Manager - NPME Transmission

Mahindra And Mahindra Ltd.; Nagpur District; On-site; INR 900,000 - 1,300,000; Full time

Job summary

Mahindra And Mahindra Ltd. is seeking an experienced Mechanical Engineering professional for transmission and hydraulics assembly process development.

You will define layouts in AutoCAD, develop PFMEA and SOPs, and lead trials with suppliers and in-house teams. The role requires 4–8 years BE/B.Tech in Mechanical or Automobile Engineering, with exposure to final assembly lines of automotive/farm equipment and strong knowledge of QA, SPC, and Lean practices.

Qualifications

• Experience of Transmission & Hydraulics assembly Mfg. process in Transmission MFG line (Farm equipment or supplier).
• Define Transmission & Hydraulics assembly processes with integrated Quality and Testing schemes.
• Aware of final assembly lines of Automobiles/Farm machinery with Transmission & Hydraulic Lines experience.
• Layout creation on Auto CAD for line stations and sub-assembly with material movement and trolley design approvals.
• Installation and commissioning of assembly line equipment (sub-assembly stations, presses, conveyors, testing, tightening, sealant, rivets).
• Knowledge of basic assembly process (tightening, preload, sealant, alignment, bearing pressing) and testing equipment.
• Budget preparation, RFQ, supplier comparisons, trials planning with supplier and in-house commissioning.
• Process sheets, PFA, PFMEA, SOP, digitisation of assembly processes and tools like DC nut runners, preload measurement.
• Industrial engineering basics (Line balancing, takt, VSM, productivity, manpower estimation).
• Design approval of assembly fixtures, equipment, test rigs, and material handling trolleys.
• Process FMEA, PFD, Control Plans & SOP for new models Prep.
• Train manufacturing/QA teams for new model assembly processes.
• Monitor assembly process during Gen-1/Gen-2/Seeding/Pilot batches.
• Audits of processes and systems during SOVP and APPAP closure.
• Green & Brown field facility experience.

Responsibilities

• Lead definition of transmission and hydraulics assembly processes with embedded quality.
• Coordinate layout planning and facility planning for line stations and sub-assemblies.
• Oversee installation and commissioning of assembly line equipment and tooling.
• Develop PFMEA, control plans and SOPs for new models; ensure digitisation of processes.
• Train Manufacturing/QA teams and drive process improvement via lean methods.
• Monitor and audit processes through Gen-1/Gen-2/pilot batches and SOVP closures.

Skills

QA

PFMEA

SPC

Six Sigma

Process Planning

CRE

Budgeting

Productivity Improvement

Capacity Enhancement

Lean Manufacturing

TPM

TQM

QMS

PPAP

Process Mapping

Education

BE/Diploma Mechanical Engineering/Automobile Engineering

Tools

AutoCAD

DC nut runners

Test rigs

Job description

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• Experience of Transmission & Hydraulics assembly Mfg. process should have worked in Transmission MFG line in either- Farm equipment’s, or Supplier.
• Should be able to define Transmission & Hydraulics assembly processes, including special processes, with Quality requirements inbuilt in the processes and Testing schemes.
• Aware of Final assembly lines of Automobiles/Farm machinery along with Transmission & Hydraulic Lines experience is must.
• Knowledge of Layout making on Auto Cad with various options to optimise and facility planning for each line stations and sub assembly stations. Material movement finalization along with trolleys design approvals.
• Installation and commissioning of assembly line equipment such sub assembly station, Pressing machines, Main line conveyors, Assembly tooling, Testing, Tightening, Sealant dispensing, Riveting . Filtration, Low-cost automations, POKAYOKES, Material handling trolleys.
• Knowledge of Basic assembly process like Tightening, Preload, sealant application, Alignment, Bearing pressing, Various testing equipment along with conceptualisation for any special requirements.
• Preparation of Budget, RFQ, Comparison of suppliers, Requisition documents preparation, Planning and coordinating of Trials at supplier end and commissioning in House.
• Hands on experience on making of Process sheets, PFA, SOP PFMEA, and digitisation of assembly process along with various assembly tools like DC nut runners, preload measurement, Oil seal and bearing pressing etc.
• Basic knowledge of Industrial engineering like Line balancing, Work content measurement, Takt, NVA identification, VSM, Productivity improvement, Manpower estimation.
• Design approval capability of Assy fixtures, equipment’s, Test rigs, Material Handling trolleys etc.
• Preparation of Process FMEA, PFD, Control Plans & SOP for new modelsPrep
• are, execute & impart training to manufacturing/QA for new model assembly process.
• Establish & monitor assembly process during Gen-1/Gen-2/Seeding/Pilot batches.
• Audits of processes and system during SOVP & support for APPAP closure
• Green & Brown field experience of facility required

Preferred Industries

Manufacturing

Manufacturing and Pr

Manufacturing & Trad

Education Qualification

BE/Diploma Mechanical Engineering/Automobile Engineering

General Experience

B. E /B.Tech (Mechanical/ Automobile): 4 to 8 Years

Critical Experience

System Generated Core Skills

Quality Assurance (QA)

Process Failure Mode Effects Analysis (PFMEA)

Statistical Process Control (SPC)

Six Sigma

Process Planning

Certified Reliability Engineer (CRE)

Budgeting

Productivity Improvement

Capacity Enhancement

Lean Manufacturing

Continuous Process Improvement

Total Productive Maintenance (TPM)

Total Quality Management (TQM)

Quality Management System (QMS)

Production Part Approval Process (PPAP)

Process Mapping

Control Plan - Quality Management

Cost Optimization

System Generated Secondary Skills