Coordinator - Engineering Services, Shirwal, ACG Capsules

ACG World; Satara; On-site; INR 550,000 - 900,000; Full time

Job summary

ACG World is seeking a Shift In-charge (Mechanical) in Shirwal to oversee utilities and related equipment, ensuring maximum uptime and efficient maintenance practices. The role involves coordinating CAPA, process automation, and cross-functional tasks with the Engineering team to meet production targets.

The position requires hands-on leadership in maintaining water systems, HVAC, and other plant utilities, with a focus on cost-effective improvements and adherence to safety and regulatory

Qualifications

• Ensuring smooth operation and maintenance of utility systems (water, HVAC, air, boiler) to deliver uptime.
• Plan and implement cost-control initiatives in online maintenance via process automation synchronization.
• Coordinate CAPA actions with Engineering Leads to prevent recurrences and improve reliability.

Responsibilities

• Achieve uninterrupted utility equipment operation to support manufacturing processes.
• Monitor and control equipment in utilities, HCM, packaging to meet downtime targets.
• Carry out root-cause analysis for repeated failures and implement CAPA with engineering leads.

Skills

Downtime reduction

Root cause analysis

Maintenance planning

Process monitoring

CAPA coordination

Tools

SCADA

IIoT

HMI

HVAC systems

Boiler systems

Job description

Position Title: Shift In-charge - Mechanical
Organization Context
Position Title

Shift In-charge Mechanical

Employee Name

Pranay Bhoir

Grade

M-9

Department

Engineering

Location:

Shirwal

Reports To

Engineering Online Lead

Reported By

Technician – HCM & Utility

ACG is the world’s only integrated pharma manufacturing solutions company. We are headquartered in Mumbai, India. ACG has a presence in over 100 countries with its products and services that strive to provide world-class technology across multiple domains. We offer a complete range of solutions beginning with empty capsules; granulation and tablet coating; capsule filling; tabletting; packaging films; blister packing and carton packing to the end-of-line solutions and track and trace systems.

We have an opportunity in ACG Capsules / ACG Engineering / ACG Pharma Packaging / ACG Inspection.

• Job Objective
• Ensure smooth operation and Maintenance of Utilities (water system, HVAC system, compress air, boiler/hot water generator, vacuum system, plant lighting) HCM, mucilage preparation equipment, ATS, Printing, Packaging, Area equipment and processes with respect to Engineering in order to deliver desired efficiency and up-time
• Plan & implement cost control initiatives in online maintenance by synchronization of process automation
• Primary responsibilities
  

Strategic and planning

• Review and maintain downtime within target, adherence to R & M, Stores Spares budget of Engineering
• Maintain ECR within target
• Ensure compliance to statutory and regulatory obligations
• Conduct systematic Why-Why analysis / RCA for major breakdowns and quality corrections .
  

Functional
Core
1. Achieve reduction in downtime on account of engineering

• Ensure Uninterrupted working of Utility equipment in order to upkeep manufacturing process
• Monitor and control the operation of equipment and machineries with respect to Engineering in areas like utilities, HCM, mucilage preparation, Packaging in order to achieve downtime target
• Monitor and control process parameters and ensure implementation of corrective actions for utilities and HCMs on regular basis
• Carry out root cause analysis for repeated failure and implement effective CAPA in co-ordination with Engineering Leads and team member
• Ensure availability of critical spares at shopfloor in ready to use condition to maintain plant up-time
• Analyse data from available logbooks/HMI/SCADA/IIOT systems and accordingly review the line of actions to be implemented for effective mitigation
• Ensure proper online/ offline documentation is maintained related to process equipment’s, HCM and all Utility equipment’s
• Support to Develop alternate vendor & conduct risk assessments in order to mitigate risk and adhere to compliance
• Ensure adherence to safety guidelines, c-GMP, regulatory & statutory compliances, TPM and other applicable norms
• Monitor online process parameter wrt HVAC, Water system, Hot water generator and Air compressor etc.
• Control machine downtime during the assigned shift as per the defined MTBF, MTBMS and downtime targets.
• Ensure execution engineering electrical maintenance activities in absence of engineering electrical maintenance lead
  

2. Plan & execute capacity expansion and other improvement projects in the facility

• Implement online project for various ongoing improvement of systems & processes
• Upgradation of automation