Line Incharge - Engine Assembly

Hero MotoCorp Ltd.; Haridwar; On-site; INR 900,000 - 1,300,000; Full time

Job summary

Hero MotoCorp Ltd. is seeking an Engine Assembly Quality Engineer in Haridwar to analyze market and internal quality issues and implement preventive measures. You will focus on safeguarding mass-production readiness and resolving critical failures.

The role emphasizes proactive Layer 2 audits, CAPA restoration, and collaboration with multiple departments to improve product and process quality across new models.

Qualifications

• Engineering degree required.
• 3–6 years of experience in automotive quality.
• Knowledge of PFMEA and control plans.

Responsibilities

• Analyze engine assembly quality issues and drive preventive actions.
• Plan and govern Layer 2 audits for early defect detection.
• Coordinate with internal stakeholders for product/process improvements.
• Ensure mass-production readiness and zero market escapes.
• Validate error-proofing mechanisms and containment actions.

Skills

PFMEA

Poka-Yoke

Quality Systems

Audit

Education

Engineering degree

Tools

Torque Test

Strip Test

Control Plans

Job description

Govern Engine Assembly quality architectures and Layer 2 audit systems across all facilities to proactively eliminate systemic risks, enforce strict process capability standards, and guarantee zero market escapes and field warranty claims.

A purpose driven role for you

Ensure the analysis of market and internal quality issues related to the Engine assembly, implementing preventive measures to avoid defect recurrence and reduce critical market-related issues.

New Model Process validation, error-proofing effectiveness, and overall mass-production readiness prior to Start of Production (SOP).

Plan and govern strategic Layer 2 audits on Engine assembly processes and critical components to proactively uncover system gaps, drive permanent CAPA restoration, and act as an uncompromised firewall against internal defect generation and market escapes.

• Challenge and govern Engine PFMEA and Control Plans.
• Validate Poka-Yoke (Error-proofing) reliability on pilot builds.
• In Plant – Product & Process Confirmation for Past Market Failures
• Market Response for critical failures
• Resolution of critical issues related to market
• Base Model Issues resolution
• Defect free Launch of new models
• Quality of Event
• Special Control Plan Adherence
• PQCT & PFMEA Preparation & adherence
• Engine Assembly defect contribution (Exclusive Part)
• Number of process improvements
• In Plant – Product & Process Confirmation
• Repeat Layered 2 Audit NCs
• On time Containment & Corrective Action
• Poka Yoke Adherence
• Gun Audit Adherence with torque confirmation (Strip Test)

A Day in the life

Finished product quality dependent on multiple stakeholders

Job profile is limited to analysis, execution lies with other departments

Coordinate with internal stake holder for : Product/Process Improvements

Equipment maintenance

Improve Quality of Bought out Parts

Resolution of market issues

Improvement in design, New model testing & ramp-up

Academic Qualification & Experience

• Graduation in Engineering
• Minimum 3-6 years of experience

What will it be like to work for Hero

As the world’s largest manufacturer of motorcycles and scooters for the last 25 years, Hero is where you will get to work with the brightest innovators, passionate about being the best in what they do. You will become a part of India’s proudest legacy, a brand that is celebrated by 130 million Indians and is now taking over the world with its manufacturing superpower.

If you are someone who dreams big and goes after the dreams with absolute conviction, Hero is your place to be. At Hero, we are building a cutting-edge future of mobility, pushing frontiers of innovation and aiming for the very best. Choose to be with the best, choose to be your best.

About Hero

Hero MotoCorp, headquartered in New Delhi, India, is the world's largest manufacturer of motorcycles and scooters for 25 consecutive years with ~$5 billion revenue. The Company's global footprint spans 52 countries across Asia, Africa, Europe, Central and Latin America with a customer base of over 130 million. The Company operates eight manufacturing facilities - six in India and one each in Colombia and Bangladesh- along with two Research and Development centres: Centre for Innovation and Technology (CIT) in India and Tech Centre Germany (TCG).

Hero MotoCorp is driving the transition to electric mobility through VIDA, powered by Hero.

Strategic alliances with Harley-Davidson and Zero Motorcycles support the design and development of premium and electric motorcycles, respectively. Further demonstrating its commitment to the EV future, the Company has made strategic investments in two- and three-wheeler EV manufacturers, Ather Energy and Euler Motors. Hero MotoCorp is the only Indian two-wheeler manufacturer listed on the prestigious Dow Jones Sustainability Index (D/SI).

Hero MotoCorp's Executive Chairman, Dr. Pawan Munjal, was named to the 2025 TIME100 Climate List of the 100 most influential leaders driving business climate action.

Beyond mobility,, Hero MotoCorp is a major global promoter of sports, including golf, football, field hockey, and cricket. Hero MotoSports Team Rally is India’s flag bearer in global rally racing.

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