Lean Manufacturing Engineer

RGBSI; Hyderabad; On-site; INR 700,000 - 1,100,000; Full time

Job summary

RGBSI in Hyderabad, India is seeking a Lean Manufacturing Engineer to drive continuous improvement across manufacturing operations, implementing Lean methodologies, optimizing processes, and enhancing overall efficiency.

You will lead Kaizen events, apply VSM, 5S, and Six Sigma (DMAIC), perform RCA, and collaborate with production, quality, and maintenance to reduce waste and costs, while monitoring OEE and cycle time. Strong analytical and communication skills required.

Qualifications

• Strong knowledge of Lean Manufacturing principles.
• Hands-on experience in Kaizen, 5S, and Continuous Improvement.
• Good understanding of Six Sigma tools and techniques.
• Experience in process optimization and waste reduction.
• Strong analytical and problem-solving skills.
• Good communication and stakeholder management skills.

Responsibilities

• Drive Lean Manufacturing initiatives to improve productivity, reduce waste, and optimize processes.
• Implement and sustain continuous improvement (CI) projects across the shop floor.
• Conduct Value Stream Mapping (VSM) to identify bottlenecks and eliminate non-value-added activities.
• Lead and facilitate Kaizen events for process improvements.
• Implement and maintain 5S practices to ensure workplace organization and efficiency.
• Apply Six Sigma methodologies (DMAIC) for defect reduction and quality improvement.
• Perform root cause analysis (RCA) and implement corrective actions.
• Monitor and improve key performance indicators such as OEE, cycle time, and productivity.
• Collaborate with cross-functional teams including production, quality, and maintenance.
• Drive cost reduction initiatives and improve overall operational efficiency.
• Train and guide shop floor teams on Lean tools and best practices.

Skills

Lean Manufacturing principles

Kaizen

5S

Continuous Improvement

Six Sigma (DMAIC)

Value Stream Mapping

Root Cause Analysis

OEE

Tools

Value Stream Mapping

DMAIC

5S

Job description

Job Summary:

We are seeking a skilled and results-driven Lean Manufacturing Engineer to drive continuous improvement initiatives across manufacturing operations. The ideal candidate will have hands-on experience in implementing Lean methodologies, optimizing processes, and improving overall operational efficiency.

Key Responsibilities:

• Drive Lean Manufacturing initiatives to improve productivity, reduce waste, and optimize processes
• Implement and sustain continuous improvement (CI) projects across the shop floor
• Conduct Value Stream Mapping (VSM) to identify bottlenecks and eliminate non-value-added activities
• Lead and facilitate Kaizen events for process improvements
• Implement and maintain 5S practices to ensure workplace organization and efficiency
• Apply Six Sigma methodologies (DMAIC) for defect reduction and quality improvement
• Perform root cause analysis (RCA) and implement corrective actions
• Monitor and improve key performance indicators such as OEE, cycle time, and productivity
• Collaborate with cross-functional teams including production, quality, and maintenance
• Drive cost reduction initiatives and improve overall operational efficiency
• Train and guide shop floor teams on Lean tools and best practices

Required Skills:

• Strong knowledge of Lean Manufacturing principles
• Hands-on experience in Kaizen, 5S, and Continuous Improvement
• Good understanding of Six Sigma tools and techniques
• Experience in process optimization and waste reduction
• Strong analytical and problem-solving skills
• Good communication and stakeholder management skills

Preferred Skills:

• Six Sigma Green Belt or Black Belt certification
• Experience in handling improvement projects in a manufacturing setup
• Exposure to Industrial Engineering concepts (time study, line balancing)

Key Attributes:

• Result-oriented and data-driven mindset
• Strong shop floor exposure
• Ability to lead change and influence teams

Proactive and continuous improvement mindset