Job Opening for Senior Engineer - PM P14

Advik

Bengaluru

On-site

INR 1,200,000 - 1,800,000

Full time

2 days ago

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Job summary

Advik is seeking a Senior Engineer - PM to ensure reliable operation of CNC/VMC/SPM lines and plant utilities at its Bangalore location. You will manage preventive maintenance, coordinate with the production team, and lead TPM initiatives to improve MTBF and reduce downtime.

The role requires 4-6 years in manufacturing maintenance, with expertise in SAP PM/MM and electrical/electronic systems. This is a permanent, 6-day week position reporting to the Maint. Manager.

Qualifications

BE/BTec required with 4-6 years of experience in maintenance of CNC/VMC/SPM and utility systems.

Responsibilities

Understand inventory targets and perform monthly stock taking with Store Team.
Maintain SAP consumption real-time to match stock levels.
Execute preventive maintenance as per PM plan for CNC/VMC/SPM/Utilities; coordinate with production.
Attend and restore breakdowns with minimal downtime; ensure safe breakdown handling.

Skills

CNC/VMC/SPM Knowledge

Compressor/STP/DG Set knowledge

Electrical/Electronic knowledge

Breakdown Analysis

TPM

SAP PM/MM

Education

BE/BTech

Job description

Job Opening for Senior Engineer - PM P14 Bangalore, Bangalore, Karnataka, India 4 - 6 Years Full Time

Job Description

JOB DESCRIPTION

SOP Number : P5/ CHR/ SOP/ 58

JD Revision Number : 00

JD Revision Date : 00

JD Effective Date : 01st Oct, 2023

JD Creation Date : 01st Oct, 2023

INITIATOR CHECKER & REVIEWER APPROVER FINAL RELEASE

SIGNATURE

NAME Yuvraj Desai Sunny Khurana Sunny Khurana

Position or Role Overview:

Business Unit

BU1

Department

Maintenance

Role

Shift In-charge

Designation

Base Location

Payroll Location

P15, P14, P40

Grade

Individual or Team Contributor

Total Team Size

2-4

Nature of Engagement

Permanent

Work Week

6 Days

Reporting Structure:

Direct Reporting to

Head Maintenance

Direct Reporting Designation

Maint. Manager

Direct Reporting Grade

L4/L5

Direct Reporting Function / Dept.

Maintenance

Matrix Reporting to

Matrix Reporting Designation

Matrix Reporting Grade

Matrix Reporting Function / Dept.

“Authorities such as Financial & Non-financial will be in line with the Company Policies”

About Company: ADVIK is a leading manufacturer of precision components and systems for automotive markets worldwide and has grown exponentially over the last 20 years maintaining a robust EBITDA. As part of growth plan Advik 2.0 and Advik Strategy 2025, ADVIK aims to become a leading component and system supplier to ICE, Alternative Fuel (CNG, LNG, H2) and xEV (MHEV, HEV, PHEV & BEV) Vehicles like Two-Wheeler, Passenger Vehicle, Commercial Vehicle, Tractor & Off-Highway Vehicle including Stationary Engine. ADVIK provides technologically advanced and optimally engineered value-added products in the areas of Pumps (Oil Pump, Water Pump and Vacuum Pump including electric version of them), Braking System (disc brake system), Valves, Thermal Management, Emission Control Systems, Alternative Fuel Systems, EV Powertrain and EV Power Electronics. Spread across the globe, ADVIK Has 10 state-of-the-art facilities, 02 JVs and 07 TA’s. The organization is run by a young team of highly energetic and driven professionals and has a culture that nurtures agility, intrapreneurship and innovation.

Job Purpose:

Ensure the efficient and reliable operation of equipment and oversee the maintenance and repair of machinery, equipment, and facilities to minimize downtime and ensure optimal performance. Also focus on optimizing utility costs to maintain a balance between reliable supply and cost-effectiveness.

Principal Duties, Responsibilities & Accountabilities:

Understand the inventory targets for maintenance spares and do monthly stock taking activity with Store Team and ensure inventory cost of spares is within Target cost and if any excess take action.

Maintain the SAP consumption on real time as soon as physical consumption of stock to avoid mis-match of system stock vs. physical stock of maintenance spares.

1. Preventive Maintenance
Execute the preventive maintenance activities of CNC/VMC/SPM/Utility/Assy. lines as per PM Plan.
Release the PM schedule @month starting and to co-ordinate with prod. team to release the machines as per plan.
Update the PM records in PM Check-sheet and machine history cards as per SOP.
Arrange the critical spares before PM start to get effective PM.
Ensure improved MTBF
2. Breakdown Maintenance
Attend the breakdowns and to ensure hand-over the equipment after restoration at shortest lead time (reduced MTTR) to avoid excess down time or impact on OEE.
Use the PPE where-ever required to avoid any incident during breakdown attending.
3. Maintenance Cost & Inventory
Participate with HOD to prepare the annual mechanical repair & maintenance budget and electrical repair & maintenance cost budget and get mgmt. approval for the maintenance budget.
Ensure the procurement activities as per approved budget to ensure completion of PM activities in respective month.
Seek opportunities of improvement for maintenance cost reduction and to do kaizen for same.
4. Quality Management System (IMS)
Participate in MPR/MRM/Internal system audit as per annual plan.
Ensure the documentation and records updates as per plant quality management system (IATF 16950), safety management system and environment management system and maint. SOP.
Participate in establishment of safety management system OHSAS 18001 & Environment Management System ISO 14001, along with Plant HR and Maint. function.
Participate in JH & PM pillar activities in TPM in line with plant manufacturing excellence roadmap.
5. Quality Control
Co-ordinate with plant process quality team for defect elimination related to poor equipment condition.
Work with process quality team to achieve CP/CPK min. 1.33 if it’s deteriorating due to equipment condition.
Ensure all related critical Q checkpoints in PM check sheet which are critical to quality.
Validate the sustenance of Poka Yoke build in process/equipment for defect elimination and immediate restore if any gap.
Submit CAPA to PQA Team related to defects generating due to poor equipment condition.
6. Utility Management
Ensure operation and maintenance of the plant utility DG Set/Compressor/STP/Transformers/LT Room/Solar roof top panels to avoid line loss.
Maintain the reading of energy consumption of different sources – BESCOM/DG Set/solar power, water consumption, air consumption etc.to see pattern of consumption & to see any losses in any area so that to take immediate action.
Co-ordinate with third parties for AMC execution of Utility as per plan and maintain service reports.
Seek opportunities of improvement for cost saving and implement the Kaizen.
7. Support to JH
Support Production Team members for effective JH execution from JH Step 0 to JH Step 5 i.e Red Tag removal, Kaizen on SOC/HTA, preparation of tentative std., know how manual preparation, 6 Axis Training etc.
Promote the JH importance in production team members for avoid breakdown due to forced deterioration
8. Safety Management
Ensure daily verification of all safety checks, safety Poka Yoke in working condition.
Continuously promote the process improvements for Safety compliances.
Ensure use-age of PPE as per norms or SOP.
Ensure third party verification of equipment for safety audit as per plan.
9. Others Ensure installation & commissioning of new CNC, VMC & Assembly lines (as per protocol – e.g., handover to operations, quality approval, etc)
Visit vendors during crisis to get fast service work.

Key Stakeholders:

Internal
External
CFT Members – Prod./ME/QA/HR
Educational
Certifications

Experience Required:

Total Experience

Nature Of Experience

BE: 4-6 Years

Maintenance of CNC, VMC, SPM, Utility – DG Set, Compressor, STP& Automated assembly Lines etc.

Preferable from auto components industries

Experience in manufacturing is must.

Functional or Technical Competencies (Knowledge, Skills & Ability):

Competencies Acceptance Level*

1. CNC/VMC/SPM Knowledge (Mech)
2. Compressor/ STP/ DG Set knowledge
3. Electrical/ electronic such as Load cell, pressure transmitter, torque sensors
4. Breakdown Analysis
5. TPM
6. SAP – PM and MM Module