Job Opening for Senior Engineer - Plant Maintenance

Advik; Bengaluru; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Advik in Bangalore seeks a Senior Engineer - Plant Maintenance to ensure efficient operation of CNC, VMC, SPM lines and utilities. You will lead preventive maintenance, coordinate with production, manage spares and cost budgets. The role requires 4-6 years in maintenance, preferably in auto components, and hands-on TPM and SAP PM/MM experience. You will participate in IMS audits and safety programs, driving continuous improvement and reliability across the plant.

Qualifications

• BE with 4–6 years of experience in maintenance of CNC, VMC, SPM and utility systems.
• Preferably from auto components industries.
• Experience in manufacturing is must.
• Experience with TPM and SAP PM/MM is desirable.
• Certifications in TPM or IATF matters are beneficial.

Responsibilities

• Perform preventive maintenance of CNC, VMC, SPM and utilities as per PM plan.
• Attend breakdowns and ensure quick restoration to minimize downtime.
• Manage maintenance cost budgeting and spare parts inventory with SAP tracking.
• Participate in IMS audits and ensure compliance with quality and safety systems.
• Coordinate with quality team to reduce defects and improve CP/CPK.
• Oversee utility systems including DG sets, compressors, STP, transformers and solar systems.

Skills

CNC/VMC/SPM knowledge

Compressor/ STP/ DG Set knowledge

Electrical/electronic systems

Breakdown analysis

TPM

SAP PM/MM module

Education

BE - Mechanical / Electrical / Electronics

Tools

SCADA Programming

PLC programming

Job description

Job Opening for Senior Engineer - Plant Maintenance Bangalore, Bangalore, Karnataka, India 4 - 6 Years Full Time

Job Description

JOB DESCRIPTION

SOP Number : P5/ CHR/ SOP/ 58

JD Revision Number : 00

JD Revision Date : 00

JD Effective Date : 01st Oct, 2023

JD Creation Date : 01st Oct, 2023

INITIATOR CHECKER & REVIEWER APPROVER FINAL RELEASE

SIGNATURE

NAME Yuvraj Desai Sunny Khurana Sunny Khurana

Position or Role Overview

Business Unit

BU1

Department

Maintenance

Role

Shift In-charge

Designation

Base Location

Payroll Location

P15, P14, P40

Grade

L2

Individual or Team Contributor

Total Team Size

2-4

2-4

Nature of Engagement

Permanent

Work Week

6 Days

Reporting Structure

Direct Reporting to

Head Maintenance

Direct Reporting Designation

Maint. Manager

Direct Reporting Grade

L4/L5

Direct Reporting Function / Dept.

Maintenance

Matrix Reporting to

-

Matrix Reporting Designation

-

Matrix Reporting Grade

-

Matrix Reporting Function / Dept.

-

“Authorities such as Financial & Non-financial will be in line with the Company Policies”

About Company

ADVIK is a leading manufacturer of precision components and systems for automotive markets worldwide and has grown exponentially over the last 20 years maintaining a robust EBITDA. As part of growth plan Advik 2.0 and Advik Strategy 2025, ADVIK aims to become a leading component and system supplier to ICE, Alternative Fuel (CNG, LNG, H2) and xEV (MHEV, HEV, PHEV & BEV) Vehicles like Two-Wheeler, Passenger Vehicle, Commercial Vehicle, Tractor & Off-Highway Vehicle including Stationary Engine. ADVIK provides technologically advanced and optimally engineered value-added products in the areas of Pumps (Oil Pump, Water Pump and Vacuum Pump including electric version of them), Braking System (disc brake system), Valves, Thermal Management, Emission Control Systems, Alternative Fuel Systems, EV Powertrain and EV Power Electronics. Spread across the globe, ADVIK Has 10 state-of-the-art facilities, 02 JVs and 07 TA’s. The organization is run by a young team of highly energetic and driven professionals and has a culture that nurtures agility, intrapreneurship and innovation.

Job Purpose

Ensure the efficient and reliable operation of equipment and oversee the maintenance and repair of machinery, equipment, and facilities to minimize downtime and ensure optimal performance. Also focus on optimizing utility costs to maintain a balance between reliable supply and cost-effectiveness.

Principal Duties, Responsibilities & Accountabilities

1. 1. Preventive Maintenance

   Execute the preventive maintenance activities of CNC/VMC/SPM/Utility/Assy. lines as per PM Plan.

   Release the PM schedule @month starting and to co-ordinate with prod. team to release the machines as per plan.

   Update the PM records in PM Check-sheet and machine history cards as per SOP.

   Arrange the critical spares before PM start to get effective PM.

   Ensure improved MTBF

2. 2. Breakdown Maintenance

   Attend the breakdowns and to ensure hand-over the equipment after restoration at shortest lead time (reduced MTTR) to avoid excess down time or impact on OEE.

   Use the PPE where-ever required to avoid any incident during breakdown attending.

3. 3. Maintenance Cost & Inventory

   Participate with HOD to prepare the annual mechanical repair & maintenance budget and electrical repair & maintenance cost budget and get mgmt. approval for the maintenance budget.

   Ensure the procurement activities as per approved budget to ensure completion of PM activities in respective month.

   Seek opportunities of improvement for maintenance cost reduction and to do kaizen for same.

   Understand the inventory targets for maintenance spares and do monthly stock taking activity with Store Team and ensure inventory cost of spares is within Target cost and if any excess take action.

   Maintain the SAP consumption on real time as soon as physical consumption of stock to avoid mis-match of system stock vs. physical stock of maintenance spares.

4. 4. Quality Management System (IMS)

   Participate in MPR/MRM/Internal system audit as per annual plan.

   Ensure the documentation and records updates as per plant quality management system (IATF 16949), safety management system and environment management system and maint. SOP.

   Participate in establishment of safety management system OHSAS 18001 & Environment Management System ISO 14001, along with Plant HR and Maint. function.

   Participate in JH & PM pillar activities in TPM in line with plant manufacturing excellence roadmap.

5. 5. Quality Control

   Co-ordinate with plant process quality team for defect elimination related to poor equipment condition.

   Work with process quality team to achieve CP/CPK min. 1.33 if it’s deteriorating due to equipment condition.

   Ensure all related critical Q checkpoints in PM check sheet which are critical to quality.

   Validate the sustenance of Poka Yoke build in process/equipment for defect elimination and immediate restore if any gap.

   Submit CAPA to PQA Team related to defects generating due to poor equipment condition.

6. 6. Utility Management

   Ensure operation and maintenance of the plant utility DG Set/Compressor/STP/Transformers/LT Room/Solar roof top panels to avoid line loss.

   Maintain the reading of energy consumption of different sources – BESCOM/DG Set/solar power, water consumption, air consumption etc.to see pattern of consumption & to see any losses in any area so that to take immediate action.

   Co-ordinate with third parties for AMC execution of Utility as per plan and maintain service reports.

   Seek opportunities of improvement for cost saving and implement the Kaizen.

7. 7. Support to JH

   Support Production Team members for effective JH execution from JH Step 0 to JH Step 5 i.e Red Tag removal, Kaizen on SOC/HTA, preparation of tentative std., know how manual preparation, 6 Axis Training etc.

   Promote the JH importance in production team members for avoid breakdown due to forced deterioration

8. 8. Safety Management

   Ensure daily verification of all safety checks, safety Poka Yoke in working condition.

   Continuously promote the process improvements for Safety compliances.

   Ensure use-age of PPE as per norms or SOP.

   Ensure third party verification of equipment for safety audit as per plan.

9. 9. Others Ensure installation & commissioning of new CNC, VMC & Assembly lines (as per protocol – e.g., handover to operations, quality approval, etc)

   Visit vendors during crisis to get fast service work.

Key Stakeholders

Internal

External

CFT Members – Prod./ME/QA/HR

Educational

Certifications

BE -Mechanical/Electrical/ Electronic Or

PLC programming

SCADA Programming

IATF 16949 Internal Certified Auditor

Experience Required

Total Experience

Nature Of Experience

BE: 4-6 Years

Maintenance of CNC, VMC, SPM, Utility – DG Set, Compressor, STP& Automated assembly Lines etc.

Preferable from auto components industries

Experience in manufacturing is must.

Functional or Technical Competencies (Knowledge, Skills & Ability)

Competencies Acceptance Level*

1. 1. CNC/VMC/SPM Knowledge (Mech)
2. 2. Compressor/ STP/ DG Set knowledge
3. 3. Electrical/ electronic such as Load cell, pressure transmitter, torque sensors
4. 4. Breakdown Analysis
5. 5. TPM
6. 6. SAP – PM and MM Module
7. 3
8. 3
9. 3
10. 3
11. 3
12. 3

* Competency Acceptance Level: On a Scale of 1 to 5 (Please refer the competencies management process for definition of each level)

Behavioral or Leadership Competencies (Knowledge, Skills & Ability)

Competencies Acceptance Level*

1. 1. Results Orientation (Core Competency)
2. 2. Problem Solving / Prevention
3. 4. Continuous learning
4. 3
5. 3
6. 3
7. 3

* Competency Acceptance Level: On a Scale of 1 to 5 (Please refer the competencies management process for definition of each level)

JOB DESCRIPTION

SOP Number : P5/ CHR/ SOP/ 58

JD Revision Number : 00

JD Revision Date : 00

JD Effective Date : 01st Oct, 2023

JD Creation Date : 01st Oct, 2023

INITIATOR CHECKER & REVIEWER APPROVER FINAL RELEASE

SIGNATURE

NAME Yuvraj Desai Sunny Khurana Sunny Khurana

1. Understand the inventory targets for maintenance spares and do monthly stock taking activity with Store Team and ensure inventory cost of spares is within Target cost and if any excess take action.
2. Maintain the SAP consumption on real time as soon as physical consumption of stock to avoid mis-match of system stock vs. physical stock of maintenance spares.
3. 4. Quality Management System (IMS)

   Participate in MPR/MRM/Internal system audit as per annual plan.

   Ensure the documentation and records updates as per plant quality management system (IATF 16949), safety management system and environment management system and maint. SOP.

   Participate in establishment of safety management system OHSAS 18001 & Environment Management System ISO 14001, along with Plant HR and Maint. function.

   Participate in JH & PM pillar activities in TPM in line with plant manufacturing excellence roadmap.

4. 5. Quality Control

   Co-ordinate with plant process quality team for defect elimination related to poor equipment condition.

   Work with process quality team to achieve CP/CPK min. 1.33 if it’s deteriorating due to equipment condition.

   Ensure all related critical Q checkpoints in PM check sheet which are critical to quality.

   Validate the sustenance of Poka Yoke build in process/equipment for defect elimination and immediate restore if any gap.

   Submit CAPA to PQA Team related to defects generating due to poor equipment condition.

5. 6. Utility Management