Factory Maintenance & ETP Manager

HBL ENGINEERING LIMITED; Shamirpet mandal; On-site; INR 1,500,000 - 2,300,000; Full time

Job summary

HBL Engineering Limited in Telangana invites an experienced Mechanical Maintenance Leader to oversee preventive, predictive, and breakdown maintenance across critical plant machinery and utilities. You will drive RCA, reliability improvement, and cost control while mentoring a team of engineers, technicians, and ETP operators.

Responsibilities include managing ETP operations, energy and water conservation projects, budget planning, and ensuring compliance with environmental and safety standards.

Qualifications

• BE / B.Tech / Diploma in Mechanical Engineering.
• 15 to 20 years of overall experience in mechanical maintenance, plant utilities, and ETP operations in manufacturing / process industries.
• Minimum 5 to 8 years of experience in a senior managerial / leadership role handling complete plant maintenance and utilities.
• Proven expertise in preventive, predictive, and breakdown maintenance of critical factory machinery and equipment.
• Strong hands-on experience in maintenance of pumps, motors, gearboxes, compressors, blowers, conveyors, pipelines, and plant utility systems.
• Extensive knowledge of ETP operations, wastewater treatment, chemical dosing, sludge handling, and treated effluent quality management.
• Strong understanding of Pollution Control Board requirements, environmental regulations, statutory compliance, and factory safety standards.
• Expertise in Root Cause Analysis (RCA), equipment reliability improvement, MTBF, MTTR, and continuous improvement initiatives.
• Experience in annual maintenance budgeting, shutdown planning, spare parts inventory management, and maintenance cost control.
• Proven ability to lead and manage maintenance engineers, supervisors, technicians, utility personnel, and ETP operators.
• Experience in energy conservation, water conservation, utility optimization, equipment upgrades, and cost-reduction projects.
• Excellent leadership, troubleshooting, analytical, decision-making, and cross-functional coordination skills.

Responsibilities

• Lead and implement maintenance strategies for factory machinery and equipment.
• Oversee mechanical maintenance of pumps, motors, gearboxes, compressors, blowers, conveyors, pipelines, and plant utilities.
• Drive root cause analysis, reliability improvement, and continuous improvement initiatives.
• Manage ETP operations, wastewater treatment efficiency, chemical dosing, sludge handling and treated effluent quality.
• Ensure compliance with applicable Pollution Control Board requirements, environmental regulations, and factory safety standards.
• Develop and control annual maintenance budgets, shutdown plans, spare parts inventory, and operation costs.
• Lead and mentor maintenance engineers, supervisors, technicians, utility personnel, and ETP operators.
• Coordinate with production, electrical, instrumentation, EHS, contractors, and vendors to ensure smooth plant operations.
• Monitor key performance indicators, equipment reliability, maintenance costs, energy consumption and ETP performance.
• Drive equipment upgrades cost-reduction initiatives, water conservation, and energy optimization projects.
• Ensure proper maintenance documentation, ETP operating records, statutory records, and management reporting.

Skills

Preventive maintenance

Predictive maintenance

Root cause analysis

Leadership

Maintenance budgeting

Energy optimization

Education

BE / B.Tech / Diploma in Mechanical Engineering

Job description

Role & responsibilities

• Lead and implement preventive, predictive, and breakdown maintenance strategies for all critical factory machinery and equipment.
• Oversee mechanical maintenance of pumps, motors, gearboxes, compressors, blowers, conveyors, pipelines, and plant utilities.
• Drive root cause analysis, reliability improvement, and continuous improvement initiatives to minimize equipment downtime.
• Manage ETP operations, wastewater treatment efficiency, chemical dosing, sludge handling and treated effluent quality.
• Ensure compliance with applicable Pollution Control Board requirements, environmental regulations, and factory safety standards.
• Develop and control annual maintenance budgets, shutdown plans, spare parts inventory, and operation costs.
• Lead and mentor maintenance engineers, supervisors, technicians, utility personnel, and ETP operators.
• Coordinate with production, electrical, instrumentation, EHS, contractors, and vendors to ensure smooth plant operations.
• Monitor key performance indicators, equipment reliability, maintenance costs, energy consumption and ETP performance.
• Drive equipment upgrades cost-reduction initiatives, water conservation, and energy optimization projects.
• Ensure proper maintenance documentation, ETP operating records, statutory records, and management reporting.

Preferred candidate profile

• BE / B.Tech / Diploma in Mechanical Engineering.
• 15 to 20 years of overall experience in mechanical maintenance, plant utilities, and ETP operations in manufacturing / process industries.
• Minimum 5 to 8 years of experience in a senior managerial / leadership role handling complete plant maintenance and utilities.
• Proven expertise in preventive, predictive, and breakdown maintenance of critical factory machinery and equipment.
• Strong hands-on experience in maintenance of pumps, motors, gearboxes, compressors, blowers, conveyors, pipelines, and plant utility systems.
• Extensive knowledge of ETP operations, wastewater treatment, chemical dosing, sludge handling, and treated effluent quality management.
• Strong understanding of Pollution Control Board requirements, environmental regulations, statutory compliance, and factory safety standards.
• Expertise in Root Cause Analysis (RCA), equipment reliability improvement, MTBF, MTTR, and continuous improvement initiatives.
• Experience in annual maintenance budgeting, shutdown planning, spare parts inventory management, and maintenance cost control.
• Proven ability to lead and manage maintenance engineers, supervisors, technicians, utility personnel, and ETP operators.
• Experience in energy conservation, water conservation, utility optimization, equipment upgrades, and cost-reduction projects.
• Excellent leadership, troubleshooting, analytical, decision-making, and cross-functional coordination skills.