Executive Utility Engineer

Perfetti Van Melle

Rudrapur

On-site

INR 900,000 - 1,300,000

Full time

4 days ago

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Job summary

Perfetti Van Melle India invites applications for a Plant Utility Lead to manage utility operations and maintenance teams, ensuring safe, reliable and uninterrupted supply of utilities for manufacturing. You will oversee boiler & steam, air compressors, chillers, HVAC, cooling towers, DG/electrical utilities and water treatment systems.

Candidates should have 3–6 years in Plant Utility within manufacturing, with exposure to SCADA/PLC-based monitoring, energy management and compliance with GMP,

Qualifications

3–6 years of experience in Plant Utility within manufacturing.
FMCG exposure preferred.
Experience with energy management and compliance with safety & ISO standards.

Responsibilities

Lead and manage plant utility operations and maintenance with a team of operators & technicians to ensure safe, reliable and uninterrupted availability of utilities for manufacturing operations.
Ensure optimum performance and reliability of critical utility systems including boiler & steam, air compressors, chillers/refrigeration, HVAC, cooling towers, DG/electrical utilities, water treatment systems, ETP/STP and other plant utilities.
Prepare and manage the energy budget, maintenance & repair, AMC, spares, consumables and other operational requirements while maintaining optimum inventory levels and cost control.
Monitor and deliver KPIs such as Safety, Utility Availability, Energy Consumption, Utility Cost, Production Support, GMP and Environmental & legal Compliance.
Deploy and ensure adherence to Safety protocols and systems (HIRA, PTW, LOTO, interlocks).
Plan and execute utility shutdowns with Production and Engineering teams to minimize impact on manufacturing.
Execute preventive, predictive and breakdown maintenance of utility equipment and ensure timely restoration of critical utilities.
Monitor and optimize consumption of electricity, steam, compressed air, water and other utilities; drive energy conservation initiatives.
Identify and implement advanced technology solutions, automation and monitoring to improve reliability and cost.
Collaborate with Plant Projects team for utility-related projects, capacity enhancements and new equipment installation.
Coordinate with Production, Quality, Safety, Warehouse and other plant functions to support GMP/Food Safety standards.
Ensure compliance with statutory requirements, licenses, inspections and regulatory standards related to utility systems.

Skills

Electrical utilities

SCADA/PLC automation

Boiler & Steam

Chillers

HVAC

DG Sets

Water treatment

Energy management

Safety systems

Tools

SCADA

Job description

Role & responsibilities:

To lead and manage plant utility operations and maintenance with the team of operators & technicians to ensure safe, reliable and uninterrupted availability of utilities for manufacturing operations.
To ensure optimum performance and reliability of critical utility systems including boiler & steam, air compressors, chillers/refrigeration, HVAC, cooling towers, DG/electrical utilities, water treatment systems, ETP/STP and other plant utilities, as applicable.
To prepare and manage the Energy budget, Maintenance & repair, AMC, spares, consumables, fuel, chemicals and other operational requirements, while maintaining optimum inventory levels and cost control.
To monitor and deliver key functional performance indicators including Safety, Utility Availability, Energy Consumption, Utility Cost, Production Support, GMP and Environmental & legal Compliance in line with or better than agreed targets.
To deploy and ensure adherence to Safety protocols and systems, including HIRA, Permit to Work, equipment guarding, interlocks, LOTO and timely closure of unsafe-condition/unsafe-act observations.
To plan and execute utility shutdowns in coordination with Production and Engineering teams, ensuring minimum impact on manufacturing operations.
To execute and monitor preventive, predictive and breakdown maintenance of utility equipment as per approved plans and ensure timely restoration of critical utilities.
To monitor and optimize consumption of electricity, steam, compressed air, water, fuel and other utilities and drive initiatives for energy conservation, sustainability and reduction in utility cost.
To identify and implement innovative and advanced technology solutions, automation and monitoring systems to improve utility reliability, efficiency and operating cost.
To work closely with the Plant Projects team for execution of utility-related projects, capacity enhancement, new equipment installation, engineering modifications and infrastructure development.
To collaborate with Production, Quality, Safety, Warehouse and other plant functions to ensure utilities are available as per operational requirements and support GMP/Food Safety standards.
To ensure compliance with all applicable statutory requirements, licenses, inspections and regulatory standards related to utility systems and equipment.

Preferred candidate profile

Work experience in Electrical utilities (DG, LT/HT, ACB, VCB) in FMCG industry.

Exposure to SCADA/PLC-based utility monitoring and automation

Knowledge:

Knowledge of Boiler & Steam systems, Compressors & Compressed Air, Chillers/Refrigeration, HVAC, Cooling Towers, DG sets and electrical utilities.
Knowledge of RO/Water Treatment, ETP/STP and associated utility systems.
Understanding of energy management, energy conservation and utility cost optimization.
Strong knowledge of HIRA, PTW, LOTO, machine safety, equipment guarding and interlocks
Knowledge of applicable statutory requirements and safety standards related to boilers, pressure systems, electrical systems, refrigeration and utilities.
Understanding of GMP, Food Safety, Environmental and ISO requirements applicable to utility operations.

Experience: