Engineer Software Engineering, A&C

ACG World; Satara; On-site; INR 700,000 - 1,000,000; Full time

Job summary

ACG World is seeking a skilled PLC software engineer to design and implement Master Control programs across PLC/ HMI/ SCADA for pharma machinery. You will develop Master Application Programs in PLC per IEC61131 and ensure rigorous testing before releasing to operations and manufacturing teams.

You will contribute to PLC Level 1–3 software, servo drive and VFD integrations, and collaborate with vendors for technical solutions while upholding company standards and training teams on SOPs.

Qualifications

• Hands-on experience in PLC programming, SCADA, Electrical Hardware selection.
• Experience in Mitsubishi and B&R PLC, Zenon Software, and Motion control is required.
• 3 to 5 years of experience in design and development of control systems for Pharma machines.

Responsibilities

• Responsible for Control Architecture design, and PLC/ HMI/ SCADA software programming as per requirement.
• Develop Master Application Program in PLC for products as per IEC61131 compliant language.
• Ensure thorough testing and first-time-right release to operation and manufacturing teams.
• Design, creation, and testing of PLC Level 1 module software code and release.
• Coordinate with controls system vendors for technical solutions and knowledge sharing on standards.

Skills

Mitsubishi PLC software

Zenon SCADA

VFD programming

Servo programming

PLC/SCADA testing

Electrical hardware selection

Communication

Education

BE in Electrical/Electronics/Instrumentation

Tools

B&R PLC

Motion control

Zenon Software

Job description

• Job Objective-

Responsible for creating Master PLC Automation Programs by following company guidelines and international Standards to drive standardization and to support the project automation team in achieving FTR

• Primary responsibilities-

Functional

Core

• Responsible for Control Architecture design, and PLC/ HMI/ SCADA software programming as per requirement.
• Responsible for developing Master Application Program in PLC for products as per IEC61131 compliant programming language
• To Ensure thorough testing and a first-time-right approach before releasing the software program to operation and manufacturing teams
• Responsible for design, creation, and testing of PLC Level 1 module software code; in order to release Product code PLC Level 1 modules.
• Responsible for design, creation, and testing of Servo drive, to release Product code for Servo drive & PLC level 1 modules.
• Responsible for design, creation, and testing of VFD, to release Product code & VFD setting via PLC level 1 modules.
• Responsible for design and creation of product code PLC Level 2 & 3; Servo , VFD and interfaces in order to release Product code PLC, Servo , VFD and Interfaces for the ACGE machine portfolio
• Responsible for synchronized Master care for testing, releasing and version control for PLC, VFD, Servo Drive software code
• Responsible for authoring, updating SOPs, Automation software company standards, and ensuring awareness by conducting training sessions.
• Coordinate with controls system (PLC & SCADA) vendors for developing technical solutions for ACG.
• Drive knowledge sharing of GAMP5, Validation and 21CFR Part-11 regulations & requirements.

Internal process

• Co-ordinate with Master, Operation and NPD teams for the change control process to meet the delivery requirements.
• Responsible for working closely with Masters team to support in resolving technical queries and writing master PLC code

People development

• Attending the identified training needs and delivering results.
• Resolve workplace problem in the area of expertise.
• Key Result Areas
• Meeting master Project milestone within agreed timeline
• First Time Right for the individual’s outputs
• Key Interfaces

Internal Interfaces within ACG

External Interfaces outside ACG

• A&C Masters Engineering
• System and Standard Team
• Project Automation Team
• NPD Engineering
• Human Resources
• Vendors for user interface software for PLC Software, SCADA Software, VFD, Servo drives
• Competency

Technical Competency – T Compass

Leadership Competency – L Compass

Competency

Level

Competency

Level
Mitsubishi PLC software
Expert
Communication
Good
Zenon SCADA
Advanced
Innovation
Advanced
Global Design and Safety Regulations
Advanced
Problem-Solving
Advanced
Data Integrity Process for Design, Execution & testing
Advanced
Cross-Functional Team working
Advanced
VFD, SERVO Programming
Advanced
Quality & Service Orientation
Advanced

• Educational and Experience Requirements

Minimum Requirement

Desired

Level of Education

• BE in Electrical/ Electronics/ Instrumentation

Hands-on experience in PLC programming, SCADA, Electrical Hardware selection

Experience in Mitsubishi and B&R PLC, Zenon Software, and Motion control is Required

Experience

• 3 to 5 years of experience

Work Experience in design and development of control systems for Pharma machines and industry.