Engineer Automation & Controls, Software Engineering, Pam Kandivali, ACG Engineering

ACG World; Mumbai; On-site; INR 600,000 - 900,000; Full time

Job summary

ACG World in Mumbai is seeking a seasoned PLC/SCADA engineer to configure and develop software for production machines, following GMP/ GAMP and company validation standards, with master codes and sales-order driven releases.

Responsibilities include designing and testing PLC/SCADA codes, creating IIOT tag lists, delivering documentation, backups, and supporting FAT/ITR with simulations and hardware integration.

Qualifications

• Diploma or BE in Electrical/ Electronics/ Instrumentation required.
• 4–6 years of experience in control systems software using PLC/SCADA.
• Experience with pharma/ capital goods environments preferred.
• Experience with B&R, Mitsubishi or Zenon recommended.

Responsibilities

• Configure PLC/SCADA codes from master diagrams and release versions.
• Create, test and document IIOT tag lists and interfaces.
• Produce machine documentation and operation manuals.
• Execute ITR and FAT support, and provide software updates.

Skills

PLC programming

SCADA software

HMI software

Simulation software

VFD interface

Servo interface

Problem solving

Cross-functional teamwork

Education

BE in Electrical/ Electronics/ Instrumentation

Diploma in Electrical/ Electronics/ Instrumentation

Tools

B&R PLC

Mitsubishi PLC

Zenon SCADA

Job description

Select how often (in days) to receive an alert:

A. Job Objective

Configure and develop software programs (PLC, HMI and SCADA) for the projects using Master codes and GMP/ GAMP and ACG Company validation and test standards in-order to achieve on time delivery in full, for production machines as per Sales Order.

B. Primary responsibilities

Functional Core:

• 1. Configure PLC and SCADA software codes from master P & ID/ Flow chart, FS and release the same for customer software V1.00 or higher, as per customer Sales Order.
• 2. Create PLC and SCADA software codes for additional requirements from the customer scope by using ACGE company software guidelines for software level 1 modules and level 2 & 3 machine function design.
• 3. Create, test, release and document the IIOT Tag list and Interface function.
• 4. Create and deliver the content (screen shots) to the documentation team for the machine documentation, including operation manuals and validation documents
• 5. Create, hand over and store software backups for the customers.
• 6. Execute and document the disaster & recovery process for PLC, SCADA, VFDs and servo systems.
• 7. Testing and recording the software ITR results before releasing to production. (Using simulation software)
• 8. Execute the machine I/ O testing

Internal process

• 1. Impart training to QA/ CFT on new machines functions and special customer solutions.
• 2. Supporting QA to execute machine integration test results (ITR) before factory acceptance test (FAT)
• 3. Provide information related to software and machine functions to support the Leader of Design and Integration.
• 4. Release Software updates for the retrofit business to support leader of the hardware engineering.
• 5. Providing feedback process to the master software team People development

C. Key Result Areas

• First Time Right · On Time Delivering in Full (OTDIF)
• Adherence to business rules and company standards

D. Key Interfaces.

Internal Interfaces External Interfaces

• Master Automation Team
• Project Automation Team
• Aftermarkets Service Support team
• PPC Team
• QA for ITR and FAT
• Validation team for Control System
• validation
• IIOT team
• Software Vendors/ consultants
• Project Consultants for regulatory compliance

E. ACG Persona

• Persona Level Competency Level
• PLC software Expert
• SCADA software Advanced
• Computer and OS system knowledge Advanced
• Simulation Software Advanced
• VFD interface and settings Advanced
• Servo Interface and settings (Pam K and Pam T) Expert
• Innovation Advanced
• Problem Solving Advanced
• Cross Functional Team working Advanced
• Quality & Service Orientation Advanced
• Delivering Consistent Results Advanced

F. Educational and Experience Requirements

• Level of Education Diploma in Electrical/ Electronics/ Instrumentation BE in Electrical/ Electronics/ Instrumentation
• Experience 4 to 6 years of experience
• Work Experience in design and development of control systems software using PLC and SCADA. (B&R, Mitsubishi and or Zenon) ·
• Industry preference PLC and SCADA system house, OEM – capital goods/ pharma machine.
• 3 to 4 years of experience ·
• Work Experience in design and development of control systems software using PLC and SCADA of Pharma machines (B&R, Mitsubishi and or Zenon) ·
• Industry preference :- PLC and SCADA system house, OEM – capital goods/ pharma machines.