Electrical Engineer - Maintenance

ACG World; Satara; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

ACG World is seeking a senior maintenance engineer to oversee CNC and robotics maintenance, including retrofitting and upgrading plant equipment to improve uptime and reduce MTTR.

The candidate should have extensive experience with CNC controllers such as Fanuc, Siemens, and Mitsubishi, and a strong background in predictive and preventive maintenance as well as root-cause analysis.

Qualifications

• BE Electrical/Electronics degree or equivalent.
• 8–15 years of experience in maintenance of CNC machines and robotics.
• Strong knowledge of CNC controllers and automation systems.

Responsibilities

• Oversee maintenance of CNC machines and robotics systems.
• Lead predictive and preventive maintenance programs.
• Drive retrofitting and upgradation of plant equipment to improve uptime.
• Troubleshoot CNC controllers and drives (Fanuc, Siemens, Mitsubishi).
• Plan shutdowns and optimize maintenance processes.

Skills

CNC maintenance

Robotics maintenance

Troubleshooting

Preventive maintenance

Predictive maintenance

PLC programming

Education

BE Electrical/Electronics

Tools

Fanuc controllers

Siemens S7

Mitsubishi GX Works

HMI interfaces

Mazatrol

SYNTEC CNC

Job description

Job Objective

Ability to oversee CNC and Robots maintenance, projects including retrofitting, reconditioning of plant equipment to increase plant uptime, MTTR, MTBF, equipment upgradation, operational costs.

Primary responsibilities

Strategic and planning

Ability to apply CNC electrical, electronics and robotics technology concepts to the maintenance environment to improve effectiveness of electrical, electronic robotics maintenance activities.

Functional

Core

• Demonstrates advanced technical knowledge of more than one trade area( eg: mechanical, electrical, electronic, robotics) and oversee multiple incidents & repair activities involving upgradation of equipments, process.
• Ability in improving maintenance operations along with Troubleshooting, Predictive Maintenance, Preventive Maintenance
• Ability in Maintenance & troubleshooting of CNC machines like DMG MORI, Makino, Mazak, BFW, Doosan, ELB, Kent, Studer, Fanuc Robodrill, Hwachion, Juaristi, Hurco, Imeca, Sugami, Paragon, Glidemaster
• Ability to work and h ands on experience of Servo Motor replacement with drive , Testing of servo motors & drive on separate testing panel, Spindle motor, Servo motor parameter setting and enabling, zero referencing etc.
• Ability to work on various controller Likes

Fanuc controller- FS0, OM, OI, 16i, 18i, 31+, TB, 200dr, 31iB system.

Siemens controller – 840D, 808D

SYNTEC CNC controller – 64mb and Pansonic Servo systems

Mazatrol controls

• Ability to Work on Various VFDs like Siemens, Mitsubhishi, Yaskawa, Toshiba, ABB, Telemech etc.
• Ability t o w ork on Fanuc 200Di MET and Mitsubishi RV-CR Robots – troubleshooting, manual operation, position teaching
• Ability t o Work on PLC and Automation- Siemens S7-300, S7-1200 , S7-1500, S7-200SMART, Mitsubishi GX works2, GX works3, GT designer, FUJI, SYNTEC, BACKOFF
• Ability t o develop and implement new PLC programs, HMI interfaces, and Servo Drive configurations tailored for automotive and industrial applications to enhance automation and process control for LCA (Low cost automation)
• Ability t o Work on Motion Controller, PLC, Servo Drive and Servomotor, Induction Drives and other related Components. Handling the Servo Solutions to specific applications through the AC/DC servomotors and Servo Drives. Study of Special purpose applications. Testing and Troubleshooting of servomotor.
• Ability t o w ork on Plating Scada system – Wintek and advance
• Ability t o w ork on Heat Treatment – IGBT and RLC logic based controllers
• Ability t o w ork and hands on experience on Plating rectifiers Kraft powercon, Gtec – IGBT and Thryister base
• Ability t o w ork and hands on experience on MHE Autostore (Metafold and Craftsman) – operation, Maintenance, upgradation and retrofitting
• Ability to perform vibration analysis, condition monitoring and reliability engineering to ensure that an asset shall operate to a defined standard for a defined period of time in a defined environment.
• Ability to review & finalize quarterly requirements of spares and takes action with the purchase dept. either directly or through Plant Head on the short falls or for the excess procurements if any, for the disposal of non-moving materials.
• Ability t o w ork on SPM Machine, conventional machines, DG Set, Air Compressor, EOT Cranes, Sub station.
• Knowledge on mechanical systems including Hydraulic and Pneumatic Valve,circuit etc.
• Ability to Enhanced service & equipment reliability by executing cost saving initiatives, improving workflow and optimizing maintenance processes
• Root Cause Failure Analysis for each breakdown such as CAPA (Why-Why Analysis), Criticality analysis, DWM system, 5W1H and initiated corrective actions with the execution of annual shutdown jobs
• Planning for shutdown activities, optimizing power consumption and managing shifts, outsourcing & contract manpower
• Following holistic approach to safety, road safety, search & rescue, PTW, LOTO, PPE’s, WAH & Confined space entry(CSE), providing Tool Box Talk & SMP Training
• Basic knowledge of Switch Gear, both HT (up to 132kV) & LT (make: Siemens, Schneider, Voltas, ABB, Alstom) – SF6, Vacuum and Air Circuit breakers)
• Instruments like RTD, Thermocouples, Limit Switches, Rotary Limit switches, PT, FT, LT, Pneumatic Valves,
• Ability to work upon different systems like EMS,TS,EOHS,OHSAS,ISO9001
• Ability to work on SAP-Hands on SAP PM module

People development

Ability to guide preparation of SOPs and other documents based on machine drawings and technical specifications to drive knowledge penetration to lower levels.

• Ability to give training to new joinee.
• Ability in making OPL and SOP of maintenance activities.
• Ability to design dexterity center for training purpose.
• Shift schedule management of wage employees.

Key Result Areas

• UPTIME
• MTTR
• MTBF
• RETROFITTING AND RECONDITIOING
• PLC PROGRAMING AND HMI INTERFACE
• SERVO TUNING AND SETTING
• ROBOT PROGRAMING AND MAINTENANCE
• INVENTORY /SPARE PARTS MANAGEMENT
• PM, PDM ADHERENCE
• SHUTDOWN PLAN AND EXECUTION
• AMC SCHEDULE ADHERENCE
• SERVICE VENDOR MANAGEMENT
• LOW COST AUTOMATION
• SAP PM MODULE
• ISO SYSTEMS

Educational and Experience Requirements

Minimum Requirement

Level of Education

• BE Electrical/Electronics

Experience

• 8-15 years