Electrical Maintenance

ESP Engineered; Chennai; On-site; INR 700,000 - 1,200,000; Full time

Job summary

ESP Engineered is looking for a KTA Pilot Electrical Maintenance professional to enhance the uptime of plant equipment in Chennai, India. The ideal candidate should have 6-10 years of experience in powertrain maintenance and strong knowledge in troubleshooting PLC operated machines. Responsibilities include systematic analysis of machine breakdowns to improve performance using reliability centered maintenance techniques. Bachelor's degree in Electrical Engineering or related fields is essential. This role offers an opportunity to work in a dynamic manufacturing environment, focusing on improving maintenance standards and machine efficiency.

Qualifications

• 6-10 years of experience in Powertrain industries maintenance is required.
• Minimum 3 years experience in leading shift maintenance in automotive powertrain industries is necessary.
• Strong knowledge in reliability and predictive maintenance strategies.

Responsibilities

• Improve uptime of plant equipment for production availability.
• Conduct troubleshooting on PLC operated and CNC machine centers breakdowns.
• Analyze machine breakdowns to enhance reliability metrics like MTBF and MTTR.
• Implement reliability centered maintenance procedures to boost machine performance.

Skills

Troubleshooting of PLC operated and CNC machine

Reliability & predictive maintenance

Strong verbal and written communication skills

Technical knowledge in Powertrain Machines Maintenance

Behavioral skills for stakeholder management

Education

Diploma/Bachelor of Engineering (Electrical & Electronics, Mechatronics)

Tools

Siemens PLC and Scada Systems

CNC Siemens, Fanuc controller and drives

SAP

Microsoft Office

Maintenance management system

Power BI

Job description

Position Title : KTA Pilot Electrical Maintenance

Supervisor Position : Performance Champion

Department : Manufacturing

Grade : F14A/F14B

Location : Hosur

Job Description

Purpose of the Role

• Responsible for improving the uptime of plant equipment (non OPE performance) for availability of machine to production.
• Responsible for rollout and implement maintenance techniques of reliability centered maintenance and predictive maintenance to increase the performance and life of equipment.
• Responsible for systematic analyse of repeated machine breakdowns and take PCA to improve MTBF and MTTR.
• To implement the bench marking maintenance standards, equipment processes and TPM.
• To increase the efficiency of PM by upskilling operations and maintenance team.

Responsibilities

• Responsible for improving the uptime of plant equipment (non OPE performance) for availability of machine to production.
• Trouble shooting of PLC operated and CNC machine centers breakdowns with in very stipulated time.
• Systematic analyse of repeated machine breakdowns and take PCA to improve MTBF and MTTR.
• Responsible for rollout and implement reliability centered maintenance to increase machine performance and life.
• Analyse historical downtime data and plan and implement reliability centered maintenance to eliminate issues permanently.
• Responsible for rollout and implement predictive and prescriptive maintenance of plant equipment.
• Analyse historical downtime data and predictive the failures and Time based maintenance for early detection and rectification.
• Responsible to increase the efficiency of PM by upskilling operations and maintenance team.
• Analyse the breakdown between PM and identify the root cause of the issue which is not identified in PM.
• Incorporate failure check point not identified during PM for increase PM efficiency.
• Upskill production and maintenance team on maintenance domain to find out issues during PM.
• Responsible for MFMEA and prepare SOP for breakdowns and PM for each machine.
• Responsible for IATF documentation & auditing, TPM and Best practice implementation

Knowledge in Powertrain Machines Maintenance

• Engine & Gearbox assembly lines with Nut runners, SPM machines, VFD Conveyors, VFD, vision systems & gear box and engine test benches.
• Heat treatment equipment like Sealed quench furnace, shot peening /Shot blasting.
• CNC machines of gear machining shaving, shaping, grinding, laser welding, honing, aluminium housing machining and Robotic washing machines.
• Sound Knowledge in Siemens PLC and Scada Systems & CNC Siemens, Fanuc controller and drives.
• Sound Knowledge in ABB/FANUC/KUKA robots, Rexroth/Atlas Copco nut runners.
• Repairing of electrical and electronics accessories.

Basic Qualifications

• Diploma/Bachelor of Engineering (Electrical & Electronics, Mechatronics)

Preferred Qualifications: 6-10 Years for B.E. / B Tech, / Diploma

• 6-10 Yrs of Experience in Powertrain industries maintenance.
• At least minimum 3 years’ experience in leading shift maintenance in automotive powertrain industries.
• 6-8 Years of Experience in automobile or related industry.
• Technical
• Reliability & predictive maintenance and PM.
• Programming / Troubleshooting of Siemens PLC and Scada Systems & CNC Siemens, Fanuc controller and drives.
• Troubleshooting of ABB/FANUC/KUKA robots, Rexroth/Atlas Copco nut runners.
• TPM, Lean techniques, MFMEA, SPC, PPAP, OEE, problem solving analysis & techniques.
• SAP, Microsoft office and maintenance management system.
• Industry 4.0, Power BI and AI will be added advantage.
• Behavioral
• Strong verbal and written communication skills.
• Acceptance of changing environment.
• Develop and maintain strong relationships with internal and external stakeholders.
• Provide leadership, support & direction to the manufacturing team members.