EAF - Shift Engineer /Sr. Engineer

Lloyds Metals; Ghugus; On-site; INR 1,400,000 - 2,100,000; Full time

Job summary

Lloyds Metals in Ghugus, Maharashtra, is seeking an EAF Shift Engineer to operate and control Electric Arc Furnace processes during the assigned shift, ensuring safe, efficient and high-quality steel production. The role focuses on optimizing furnace performance, controlling process parameters and maintaining discipline in line with LMEL’s standards.

The position requires 25 years of experience in an integrated steel plant and a BE/B.Tech/Diploma in Metallurgy or related engineering discipline,

Qualifications

• Strong understanding of steelmaking principles and EAF operations.
• Ability to monitor and control furnace parameters and slag chemistry.
• Experience in identifying deviations and implementing corrective actions.
• Familiarity with ISO 9001/ISO 14001/ISO 45001 and TPM concepts.

Responsibilities

• Operate and control EAF during charging, melting, refining and tapping stages.
• Monitor power input, arc stability, temperature, oxygen injection and slag chemistry.
• Ensure molten steel meets grade specifications and maintain refining practices.
• Coordinate with EAF Shift In-Charge, LF, and CCM teams to ensure smooth production flow.
• Record heat data, process parameters and shift reports; support TPM activities.

Skills

Steelmaking principles

EAF operations

Process troubleshooting

Team coordination

Safety and ISO

Education

BE/B.Tech in Metallurgy

Diploma in Metallurgy

B.Sc. in related field

Job description

Job Title: EAF Shift Engineer

Department: Steel Melting Shop (SMS)

Sub-Department: Electric Arc Furnace (EAF)

Reporting To: Sr. Manager EAF

Qualification: BE/B.Tech/Diploma in Metallurgy, Production, Manufacturing or relevant Engineering discipline / B.Sc.

Experience

25 years in an Integrated Steel Plant

Location

Ghugus, Unit-1, Chandrapur

2. POSITION SUMMARY / OBJECTIVE

Responsible for operating and controlling Electric Arc Furnace (EAF) processes during the assigned shift to ensure safe, efficient, and high-quality steel production. Plays a key role in achieving production targets by optimizing furnace performance, controlling process parameters, improving productivity, and maintaining process discipline in line with LMEL’s operational, quality, safety, and environmental standards.

3. KEY RESPONSIBILITIES

A. EAF Operations & Process Control

• Operate and control EAF during charging, melting, refining, and tapping stages.
• Monitor power input, arc stability, temperature, oxygen and carbon injection, and slag chemistry.
• Ensure molten steel meets required grade specifications and quality standards; maintain proper slag practice for refining and impurity removal.
• Identify process deviations and implement corrective actions to ensure stable furnace operations.

B. Production & Process Optimization

• Achieve shift-wise production targets while maintaining operational efficiency.
• Optimize power consumption, electrode usage, and raw material efficiency.
• Reduce tap-to-tap time and improve furnace productivity; support reduction of metallic losses, energy consumption, and conversion costs.
• Ensure effective utilization of raw materials and process resources.

C. Coordination & Troubleshooting

• Coordinate with EAF Shift In-Charge, Ladle Furnace (LF), and Continuous Casting Machine (CCM) teams for smooth production flow.
• Assist in troubleshooting equipment and process issues with maintenance teams; communicate abnormalities and breakdowns promptly.
• Support planned shutdowns and maintenance activities as required.

D. Quality, Safety & Compliance

• Follow all safety procedures and ensure mandatory use of Personal Protective Equipment (PPE).
• Maintain process discipline and adhere to established operating procedures.
• Support ISO 9001, ISO 14001, ISO 45001, ISO 50001, and Integrated Management System (IMS) requirements.
• Ensure compliance with environmental, occupational health and safety, and energy management requirements; promote safe handling of molten metal and hot materials.

E. Reporting & Continuous Improvement

• Accurately record heat data, process parameters, production details, and shift reports.
• Maintain documentation of operational activities and process deviations; ensure effective shift handover.
• Implement 5S and Total Productive Maintenance (TPM) activities during the shift.
• Support continuous improvement initiatives related to cost, quality, safety, and productivity.

4. SKILLS & COMPETENCIES

• Strong understanding of steelmaking principles, EAF operations, and furnace practices.
• Knowledge of process parameters, slag chemistry, and steel quality requirements.
• Good analytical, troubleshooting, and problem-solving skills.
• Ability to work effectively in a team and under pressure; good communication and coordination skills.
• Sound knowledge of operational safety, quality systems, environmental requirements, ISO/IMS, 5S, and TPM.