Deputy Manager- Electrical Maintenance

Asahi India Glass Limited (AIS); Patan District; Vor Ort; INR 600.000 - 800.000; Vollzeit

Zusammenfassung

Asahi India Glass Limited (AIS) in Gujarat seeks a proactive Maintenance Specialist to oversee section equipment maintenance, energy optimization, and cost reduction initiatives across plant utilities. You will plan preventive maintenance, review spare part usage, implement Kaizens for safety and productivity, and support audits while driving continuous improvement.

The role requires hands-on knowledge of core maintenance, Mitsubishi PLC, CNC machines, and a drive for low-cost automation, with a

Qualifikationen

• Knowledge of core maintenance functions.
• Knowledge of Mitsubishi PLC, CNC machines, automation & robotics.
• Knowledge of troubleshooting equipment via analysis.

Aufgaben

• Preparation of annual & monthly target control plan for breakdowns, repairs, maintenance costs, and energy consumption.
• Promote near miss reporting and execution of safety activities as per plan.
• Review daily plan vs. actual for breakdowns and improvement activities.
• Check status of spares and follow up for required materials; review preventive maintenance check sheets.
• Review critical spare part items; review daily energy reports and plan energy reduction.
• Weekly review of maintenance plans and gap analysis; execute periodical inspections by safety inspectors.
• Propose and execute improvement initiatives to enhance machine uptime and reduce tact.
• Manage E-waste and explore optimized scrap utilization; study low-cost automation ideas.
• Support Kaizens for safety, quality and productivity; create bill of materials and micro-level execution plans.
• Review activities as per plan; execute PDCA and deep-dive analyses.

Kenntnisse

Core maintenance functions

Mitsubishi PLC

CNC machines

Automation & robotics

Troubleshooting equipment via analysis

Jobbeschreibung

To ensure smooth & efficient functioning of Section Equipment's and Manpower & to manage smooth & efficient running of Equipment's of Section.

Role & Responsibilities-

• Preparation of annual & monthly Target control plan for - .Breakdown, Repair and Maintenance Cost, Utility energy consumption, Improvement expenditure & Energy Bench Mark


• Promote Near Miss reporting


• Execution of safety activities as per plan


• Review daily plan vs actual for Breakdowns, Improvement activities


• Check status of spares, Indent and fallow up for required materials,


• Review of Preventive maintenance check sheet


• Review of critical spare part items


• Review of daily energy report and planning of energy reduction activities


• Weekly review of Periodical Maintenance plan & Gap analysis


• Execution of periodical inspection of equipment by Safety inspector


• Review and sustainability management of maintenance systems and other specific requirements of customers


• To improve system as per audit findings


• Execution of improvement plan


• Optimization of spare parts and it's utilization for cost reduction


• Management of E-waste and feasibility study of optimized utilization of scrap components


• Study to execute the new ideas for Low cost automation


• Review and Propose improvement initiatives to enhance available time of machine and reduction in Tact


• Review of actual implementation of Red Tag Fugai


• Weekly audit of equipment to find Red tag Fugai


• Assist to staff for generating more Kaizens for safety, Quality & Productivity etc.


• Making Bill of material


• Making of micro level plan to execute


• Review of activities as per plan


• Execution of PDCA and deep analysis study


• To promote the QC circle

Safety, Budgeting, Maintenance (Plant & Machines), Maintenance (Utility equipment's), Quality Management, Cost Reduction, Support to production, Project Manpower Development

Role Preference-

• Knowledge of core maintenance functions.


• Knowledge of Mitsubishi PLC, CNC machines, automation & robotics.


• Knowledge of troubleshooting equipment via analysis.