Crash CAE Analyst (Battery)

MAN TRUCK & BUS INDIA PVT. LTD; Pune District; Hybrid; INR 1.800.000 - 3.000.000; Vollzeit

Zusammenfassung

MAN Truck & Bus India Pvt. Ltd. in Pune is seeking an experienced CAE engineer to lead battery crash and durability simulations.

You will own end-to-end CAE activities from CAD prep to final reporting and collaborate with global stakeholders to deliver robust countermeasures. The role requires 4–6 years of hands-on CAE experience, a Master’s in Mechanical/Automobile Eng, and strong scripting with Python. Proficiency in PAM-CRASH, ABAQUS, LS-DYNA, ANSA and META-POST is essential.

Qualifikationen

• Master’s degree in mechanical engineering or automobile engineering.

Aufgaben

• Perform battery crash, crush, durability, and vibration simulations, including side impact and drop tests.

Kenntnisse

Crash simulations

Durability analysis

CAEs tools

Python scripting

Ausbildung

Master’s degree in Mechanical/Automobile Eng

Tools

PAM-CRASH

ABAQUS

LS-DYNA

ANSA

META-POST

ANIMATOR

NASTRAN

FEMFAT

Jobbeschreibung

We are part of The TRATON organization and shares purpose of “Transforming Transportation Together. For a sustainable world.”. This is what defines us as a Group. It’s not the purpose itself that makes us different, but how we execute it together and how seriously we take this commitment.

At TRATON, you are part of something bigger! We are convinced that the whole can be greater than the sum of its parts. Together with our brands Scania, MAN, International and Volkswagen Truck & Bus we have the power to bring about decisive change and overcome the challenges of our time, such as advancing climate change, the growing importance of sustainability, decarbonisation and digitalisation.

We are now looking for a new colleague within Cabin and Chassis, who wants to join this change journey.

• What kind of position/job is this? This is a permanent position
• Where is the job located? The role is located in Pune (Hybrid working policy)

With Us

Growing through collaboration

At MTBI, we see ourselves as the sum of the skills, interests, competencies, ideas and backgrounds of our individual employees. As part of a global team of industry experts, you will have the opportunity to think bigger, gain more experience and achieve higher goals. By joining Us, you will also become part of our transformation. We are a flexible and agile team where you can actively participate in the further development of our company

What Defines Us

Our Core Values

• Customer First: Our customers need to be the reference for what we do and don’t do. Our reason of being – and ability to thrive – is defined through how well we manage to solve our customers’ current and future problems.
• Respect: Mutual respect is necessary for psychological safety, individual responsibility and creativity. It is also required as we want collaboration within and between teams, creative improvements and efficient processes.
• Team spirit: We work together to create synergies, learn from each other, deliver value and make use of our unique strengths. We can only win together. Team spirit is the foundation of all collaboration.
• Responsibility: Acting with responsibility and integrity always pays off in the long run – not only for society and environment – but also for the company’s competitiveness.
• Elimination Of Waste: A relentless search for waste – activities with no value – is imperative to our continued competitiveness

Know Us More

MAN Truck & Bus India | MAN

Sustainable future of the logistics industry | TRATON

MAN Truck & Bus Company | MAN Truck & Bus

What We Do

Bing Videos

https://youtu.be/TU6OWe52Rck

Your Tasks-

Responsible for battery crash, crush, durability, and vibration simulations, including side impact and drop test analysis. Manage end-to-end CAE activities, including CAD preparation, meshing, FE model setup, simulation execution, post-processing, and technical reporting using ANSA, HyperWorks, PAM-CRASH, LS-DYNA, ABAQUS, and META-POST. Perform result interpretation, test correlation, failure analysis, and design optimization to meet safety and performance targets. Collaborate with global stakeholders, provide engineering countermeasures, and ensure simulation quality, documentation, and timely project delivery.

To ensure that you will:

• Perform crash and vibration simulations for battery systems.
• Independently coordinate with counterpart and global stakeholders to plan, execute, and deliver crash/crush and durability simulation activities.
• Own and manage simulation projects end-to-end from preprocessing, meshing & model setup through final reporting.
• Build, debug, and maintain high-quality crash and durability FE models using pre-processing tools such as ANSA (preferred) and Hyperworks.
• Execute explicit crash simulations and vibration analyses using PAM-CRASH, LS-DYNA and ABAQUS.
• Post-process and analyze simulation results using ANIMATOR and META-POST.
• Interpret results, identify failure modes, and optimize designs through iterative simulation cycles.
• Prepare clear and concise technical reports summarizing simulation results, design improvements, and recommendations; present findings to global counterpart.
• Provide design countermeasures and engineering guidance based on simulation outcomes to meet performance, safety, and regulatory targets.
• Collaborate closely with global counterpart to align on simulation scope, methodologies, assumptions, and result interpretations.
• Ensure strict adherence to simulation quality standards, best practices, and thorough documentation of methodologies, assumptions, and workflows.
• Maintain and continuously improve simulation templates, methodologies, and processes for battery crash/crush analyses.
• Deliver simulation activities in line with structured product development timelines, ensuring commitments to quality, cost, and schedule are consistently met or exceeded.
• Experience: 4 to 6 years
• Qualification: Master’s degree in mechanical engineering, Automobile Engineering.
• 4+ years of strong experience in battery crash and durability analysis, including side impact, drop tests, crush tests, and vibration analysis.
• Hands‑on expertise with CAE tools such as PAM-CRASH, ABAQUS, LS-DYNA, ANSA, META-POST, ANIMATOR, NASTRAN, and FEMFAT.
• Strong experience in meshing of 1D elements, 2D elements (sheet metal and plastics), and 3D elements (tetra and hexa)
• Experience working with and interpreting CAD data for CAE model development.
• In‑depth understanding of battery systems, safety concepts, and failure mechanisms.
• Proven experience in correlation of CAE results with physical test data.
• Solid fundamentals in mechanics, shock and vibration, crashworthiness, crushing behavior, and material properties/non-linear behavior.
• Experience with joint modeling and connections (e.g., welds, adhesives, fasteners) is preferred.
• Solid understanding of battery systems, battery crash safety concepts.
• Excellent communication and interpersonal skills, with the ability to explain complex technical topics to both technical and non-technical stakeholders.
• Self‑motivated professional with the ability to work independently as well as collaboratively in multicultural, global teams.
• Strong analytical thinking, problem-solving, and teamwork skills.
• Working knowledge of Python scripting and Jira is a plus.

Good to Have

• Interest or experience in data analytics and data-driven product development.
• Demonstrated mindset toward continuous improvement and innovation, supporting standardized methods and tools.
• Know-how in automation, workflow optimization, and lead‑time reduction.
• Experience in simulation methodology development and process standardization.
• Familiarity with ECE R100 and FMVSS regulations related to vehicle and battery safety.
• Experience in passenger vehicle programs with OEMs.
• Experience working with CAE simulation template and processes, including:
• 1. Standardized load case (LoCo) modeling framework for load case & model setup
• 2.Systems for simulation data management and result storage
• Business-level German proficiency (minimum B1 level) is an advantage.