Senior Manager-Modelling and Simulation Engineer

Tata Motors Global Services Limited; Pimpri; On-site; INR 1,200,000 - 1,900,000; Full time

Job summary

Tata Motors Global Services Limited is seeking a Structural & Crash Simulation Engineer to strengthen in-house simulation capabilities for EV powertrain systems, including HV battery packs and e-drives. The role emphasizes structural analysis with Ansys, LS-Dyna crash simulations, and Python-based automation for workflows and reporting.

You will review supplier simulations, participate in design reviews, and contribute to DFMEA/PFMEA inputs.

Qualifications

• Experience with EV powertrain structural and crash simulations.
• Proficient in Ansys Structural Analysis for static, modal, vibration and fatigue assessments.
• Hands-on experience with LS-Dyna for crash simulations and automotive analysis.
• Strong knowledge of Finite Element Analysis methods and best practices.
• Proficient in Python scripting to automate pre-processing, post-processing and reporting.
• Solid understanding of structural mechanics and strength of materials.
• Familiarity with vibration, fatigue and impact dynamics in automotive systems.

Responsibilities

• Perform structural simulations of EV powertrain components using Ansys.
• Conduct HV Battery crash simulations using LS-Dyna and evaluate results.
• Review simulation work performed by suppliers and ensure quality.
• Participate in design reviews and change management from a structural/crash perspective.
• Develop Python-based automation scripts for pre/post-processing, KPI extraction, and reporting.
• Create automated technical reports and management presentations.
• Develop and maintain simulation databases and material libraries.
• Support concept design automation frameworks and analytical models.
• Provide simulation inputs for DFMEA/PFMEA activities.
• Collaborate with design, testing, and cross-functional teams for product development.

Skills

Ansys Structural Analysis

LS-Dyna Crash Simulation

Finite Element Analysis

Python Scripting & Automation

Structural Mechanics & Strength of Mat

Vibration Fatigue & Impact Dynamics

Automotive/EV Product Development

Tools

HyperMesh / ANSA

Job description

Job Summary:

We are looking for a Structural & Crash Simulation Engineer to strengthen in-house simulation capabilities for EV Powertrain systems, including HV Battery Packs, e-Drives, and Xin1 units. The role involves structural analysis using Ansys, crash simulations using LS-Dyna, and development of Python-based automation tools for simulation workflows, reporting, and concept validation.

Key Responsibilities:

• Perform structural simulations of EV powertrain components using Ansys.
• Conduct and support HV Battery crash, impact, crush, and mechanical shock simulations using LS-Dyna.
• Review and monitor simulation activities carried out by suppliers.
• Participate in design reviews and engineering change management from a structural/crash perspective.
• Develop Python-based automation scripts for simulation pre-processing, post-processing, KPI extraction, and report generation.
• Create automated technical reports and management presentations.
• Develop and maintain simulation databases, material libraries, and cell libraries.
• Support concept design automation frameworks and analytical calculation models.
• Provide simulation inputs for DFMEA/PFMEA activities.
• Collaborate with design, testing, and cross-functional teams for product development.

Must-Have Skills :

• Ansys Structural Analysis (Static, Modal, Vibration, Fatigue)
• LS-Dyna Crash Simulation
• Finite Element Analysis (FEA)
• HyperMesh / ANSA
• Python Scripting & Automation
• Structural Mechanics & Strength of Materials
• Vibration, Fatigue & Impact Dynamics
• Automotive/EV Product Development

Preferred Skills:

• HV Battery Pack Crash Analysis
• EV Powertrain Systems (Battery, e-Drive)
• Creo/CATIA
• Data Analytics & Statistics
• Report Automation and Dashboard Development