Lead Engineer - Computer Aided Engineering (CAE)

Mahindra And Mahindra Limited; Chennai; On-site; INR 1,500,000 - 2,300,000; Full time

Job summary

Mahindra & Mahindra Ltd in Chennai seeks a Senior Lead Engineer in CAE to advance vehicle safety through advanced crash simulations. You will develop full FE crash models for frontal, side, rear, and pedestrian tests using LSDYNA, Hypermesh, Lsprepost, and Primer, and interpret results to drive design improvements.

You will mentor juniors, manage project timelines, correlate simulations with physical tests, and ensure compliance with global crash standards while applying non-linear explicit FE

Qualifications

• BTech or MTech in Engineering; IITs preferred with GATE score >= 90%
• 4–6 years of automotive CAE and crash simulation experience
• Proficiency in CAE tools: LSDYNA, Hypermesh, Primer, D3plot, Lsprepost
• Demonstrated project management experience in safety-critical automotive programs
• Excellent communication and mentoring abilities

Responsibilities

• Create fully functional crash FE models for frontal, side, rear and pedestrian tests
• Analyze crash data and improve CAE methodologies to better correlate with physical tests
• Collaborate with design teams to implement efficient design modifications
• Mentor junior engineers and guide DVP simulations
• Ensure compliance with US, European, Australian and Indian crash safety standards

Skills

LSDYNA

Hypermesh

Primer

D3plot

Lsprepost

Crash simulations

Non-linear FE analysis

Strong mechanical fundamentals

Education

BTech or MTech in Engineering

Tools

D3plot

Lsprepost

Job description

Lead Engineer - CAE Responsibilities & Key Deliverables

As a Senior Engineer in CAE at Mahindra & Mahindra Ltd, you will play a pivotal role in enhancing our vehicle safety standards through advanced simulation techniques.

Your primary responsibilities will include:

• Creating fully functional crash finite element (FE) models that can accurately simulate real-world crash scenarios including frontal, side, rear, and pedestrian tests using leading CAE software such as LSDYNA, Hypermesh, Lsprepost, and Primer.
• Gaining in-depth understanding of vehicle crash behaviour to inform design improvements, ensuring optimum durability while reducing mass.
• Working collaboratively with design teams to implement efficient modifications that enhance crash performance and accumulate iterations within tight deadlines.
• Mentoring junior engineers or fresh PGETs, guiding them in executing crash Design Verification Plan (DVP) simulations effectively.
• Conducting thorough analyses of crash test data to enhance the correlation between crash simulations and physical tests, driving improvements in CAE methodologies.
• Demonstrating project planning and prioritisation, managing resource allocation, and adhering to rigorous project timelines.
• Applying basic finite element analysis (FEA) knowledge, bolstered by strong mechanical engineering fundamentals.
• Delivering competent crash analysis in line with US, European, Australian, and Indian crash safety standards.
• Possessing knowledge of non-linear, dynamic explicit FE-analysis, while addressing time-step considerations, materials, elements, mass scaling, and energy balance to ensure the integrity of simulations

Experience You should bring a wealth of practical experience to this position, specifically:

• 4 to 6 years of proven experience in the automotive sector, with a strong focus on crash simulations and CAE processes.
• Proficiency in CAE tools, specifically LSDYNA, Hypermesh, Primer, D3plot, and Lsprepost, enhancing your ability to deliver high-quality modelling and analysis.
• Demonstrated experience in project management, showcasing your ability to drive projects from inception to conclusion while maintaining high safety standards and performance evaluation.

Industry Preferred Your expertise is especially valued in the automotive industry, where your contributions can significantly impact vehicle design and performance. Working in a dynamic environment that encompasses:

• Leading initiatives to integrate advanced simulation methodologies.
• Collaborating with diverse teams focused on innovation and efficiency in automotive development.

Your background in automotive engineering will provide the foundation for understanding the unique challenges and demands of this industry.

Qualifications We seek a candidate with the following educational qualifications: BTech or MTech in Engineering, preferably from an esteemed institution like IITs (with a minimum GATE score of 90%) or other reputed engineering colleges.

Your academic foundation will support your ability to excel in complex engineering challenges and contribute to cutting-edge vehicle design projects.

General Requirements General requirements for the role include: Excellent communication skills to articulate complex technical information to diverse audiences.

A collaborative mindset, with a strong emphasis on teamwork and cross-disciplinary collaboration.

Proactive problem-solving skills combined with the ability to think critically under pressure.

A commitment to continual learning and professional development in the ever-evolving field of automotive engineering.

Our commitment to Diversity, Equity, and Inclusion At Mahindra and Mahindra Limited, we believe that diversity drives innovation, and inclusion is at the heart of everything we do.

We are committed to cultivating a workplace where every individual feels valued, respected, and empowered to thrive.

We are proud to be an Equal Opportunity Employer.

All qualified applicants will be considered for employment without regard to age, caste, race, religion, color, ethnic origin, gender identity, nationality, physical or mental disability, medical condition, sexual orientation, educational background, marital or domestic partnership status, pregnancy or childbirth, veteran status, citizenship status, ancestry, financial status, or any other personal characteristic protected by applicable law.

We actively encourage candidates from all backgrounds to apply and bring their unique perspectives to our teams.

We are committed to ensuring an accessible and inclusive experience for all applicants.

Together, we rise by embracing differences and building a future that reflects the communities we serve.

Experience Level Senior Level