Engineer - PFD, TTT, ACG Capsules

ACG; Mumbai; On-site; INR 700,000 - 1,000,000; Full time

Job summary

ACG Capsules in Mumbai is seeking an Assistant in the Technology Transfer Team, PFD, Central, to support shift planning and ensure line layouts meet output targets with quality. The role requires coordinating with Production, Quality, and Engineering to train local associates and ensure CGMP/GDP compliance on PFD lines.

The ideal candidate will monitor postproduction planning, help implement process improvements, and assist in ensuring timely, defect-free production across shifts.

Responsibilities

• Strategic Planning Activities: Monitoring and verifying all shift activities (Manning, Execution of Postproduction Planning) for the allocated lines
• Prepare shift machine performance report for the allocated lines to support HOD / In-charge / Lead for decision making.
• Online corrections (if needed) for printing camera operations and monitoring the results
• Implement Quality corrections (Ink Viscosity, Camera challenge test (NOU test etc.) to minimize Printing defects & achieve the target AFOE@Despatch.
• Ensures that all requirements (Material, Condition) are in place for Colour Change.
• Monitor ATS Operation with Production and Quality.
• Check line clearance of ATS, Printing, Camera, FCS machines as per SO
• Monitors Print and Camera Process parameters to ensure desired quality is achieved.
• 100% SAP entries of Dips and counting, and printing confirmation and Downtime for that shift is to get right information from SAP.
• Supervise the colour change with required cGMP and GDP requirements.
• Co- ordination with interfacing functions in case of colour change, Machine downtime to run Line efficiently with no backlog/WIP.
• Monitor and provide feedback to Production line WIP for batch cut off
• Ensure all the necessary Material for the shift is available for Printing (Shift Plan, CC plan, MR, RR, Spare availability, ink, clothes, IPA, packing material, Types of boxes, polybag, fractionated material, etc.) to ensure Line runs efficiently.
• Communicate Online rejection analysis (Attribute defects to Production and Printing defects to line operator) to maintain consistent quality.
• Wherever required execute Camera teaching and challenge test in presence of QC.
• Ensure proper SOP is followed, with cGMP and Regulatory guidelines for regular and Audit compliance. CAPA or complaints is to be communicated to associates in meetings to prevent it for next supply.
• Implementation of continuous improvement actions which are reviewed by Section head for future smooth operations.
• Optimize consumption of consumable and non-consumable to reduce losses
• Highlighting of internal stranger complaints in regular meetings to ensure no future failure occurs.

Job description

Position Title: Engineer - PFD, TTT, ACG Capsules

Organization Context

Position Title:

Engineer - PFD, TTT, ACG Capsules

Employee Name:

Grade:

M10

Department:

Technology Transfer Team

Location:

Mumbai

Reports to:

Manager - TTT (PFD)

Reported by:

None

ACG is the world s only integrated pharma manufacturing solutions company. We are headquartered in Mumbai, India. ACG has a presence in over 100 countries with its products and services that strive to provide world-class technology across multiple domains. We offer a complete range of solutions beginning with empty capsules; granulation and tablet coating; capsule filling; tabletting; packaging films; blister packing and carton packing to the end-of-line solutions and track and trace systems.

We have an opportunity in ACG Capsules for an Assistant - Technology Transfer Team, PFD, Central

Job Objective

• Reviewing layout and ensuring local associates are trained to operate line layout independently with the desired budgeted output with quality

Primary responsibilities

Strategic Planning Activities:

• Monitoring and verifying all shift activities (Manning, Execution of Postproduction Planning) for the allocated lines
• Prepare shift machine performance report for the allocated lines to support HOD / In-charge / Lead for decision making.
• Online corrections (if needed) for printing camera operations and monitoring the results
• Implement Quality corrections (Ink Viscosity, Camera challenge test (NOU test etc.) to minimize Printing defects & achieve the target AFOE@Despatch.
• Ensures that all requirements (Material, Condition) are in place for Colour Change.
• Monitor ATS Operation with Production and Quality.
• Check line clearance of ATS, Printing, Camera, FCS machines as per SO
• Monitors Print and Camera Process parameters to ensure desired quality is achieved.
• 100% SAP entries of Dips and counting, and printing confirmation and Downtime for that shift is to get right information from SAP.
• Supervise the colour change with required cGMP and GDP requirements.
• Co- ordination with interfacing functions in case of colour change, Machine downtime to run Line efficiently with no backlog/WIP.
• Monitor and provide feedback to Production line WIP for batch cut off
• Ensure all the necessary Material for the shift is available for Printing (Shift Plan, CC plan, MR, RR, Spare availability, ink, clothes, IPA, packing material, Types of boxes, polybag, fractionated material, etc.) to ensure Line runs efficiently.
• Communicate Online rejection analysis (Attribute defects to Production and Printing defects to line operator) to maintain consistent quality.
• Wherever required execute Camera teaching and challenge test in presence of QC.
• Ensure proper SOP is followed, with cGMP and Regulatory guidelines for regular and Audit compliance. CAPA or complaints is to be communicated to associates in meetings to prevent it for next supply.
• Implementation of continuous improvement actions which are reviewed by Section head for future smooth operations.
• Optimize consumption of consumable and non-consumable to reduce losses
• Highlighting of internal stranger complaints in regular meetings to ensure no future failure occurs.

Any other additional responsibility could be assigned to the role holder from time to time as a standalone project or regular work. The same would be suitably represented in the Primary responsibilities and agreed between the incumbent, reporting officer and HR.

Key Result Areas

• AFOE Dispatch
• PML,
• OTDIF
• % reduction of complaints in Printing, packing & Camera.
• No of Print defects
• % compliance (safety, regulatory)
• Installation and qualification of process equipment and achieve desired results
• Team coordination

Key Interfaces

Internal Interfaces

External Interfaces

• Sales
• Production
• Engineering Services
• Associates

• Customers
• Consultants
• Suppliers