Associate Automation Engineer

GEA Germany GmbH; Bengaluru; On-site; INR 800,000 - 1,600,000; Full time

Job summary

GEA Germany GmbH in Bengaluru is seeking an Automation Engineer to design and program automation systems, focusing on PLCs and HMIs. You will develop, test, and troubleshoot PLC programs and create intuitive HMI interfaces to monitor and control industrial processes.

In this role you will integrate PLCs with field equipment, collaborate with mechanical, electrical, and process engineers, and perform system commissioning.

Qualifications

• Bachelor's degree in Electrical/Electronic/Instrumentation Engineering or related field.
• 4-6 years experience with PLC brands Siemens and Rockwell Automation.
• Understanding of SCADA systems and industrial communication protocols (Modbus, OPC, Ethernet/IP).
• Familiarity with industrial safety standards.
• Certification in PLC.

Responsibilities

• Design and program automation systems focusing on PLCs and HMIs.
• Develop, test, and troubleshoot PLC programs for machinery and processes.
• Design and develop HMI screens and configure HMI communication with PLCs.
• Collaborate with mechanical, electrical, and process engineers for system integration.
• Perform system commissioning and ensure PLC/HMI/SCADA communication.
• Diagnose and resolve issues, perform preventive maintenance, and document specs.

Skills

PLC programming

Siemens

Allen-Bradley

HMI development

WinCC

FactoryTalk View

SCADA

Modbus

OPC

Ethernet/IP

Troubleshooting

Education

Electrical/Electronic/Instrumentation Engineering degree

Tools

Automation software tools

PLC development environments

Job description

Responsibilities / Tasks

Automation Engineer is responsible for designing and programming automation systems, primarily focusing on PLCs and HMIs. This role requires expertise in programming PLC systems, developing HMI interfaces, troubleshooting automation systems, and ensuring the efficient operation of machinery and processes.

PLC Programming & Configuration

• Develop, test, and troubleshoot PLC programs for controlling machinery and industrial processes.
• Write and modify SCL, structured text, and other PLC programming languages (such as FBD, SFC).
• Integrate PLCs with various field equipment to ensure smooth operation.

HMI Development & Support

• Design and develop HMI screens to allow operators to monitor and control automated systems effectively.
• Configure HMI communication with PLCs and other control devices.
• Maintain and troubleshoot HMI systems to ensure accurate data display and control.

System Integration

• Collaborate with mechanical, electrical, and process engineers to integrate PLC and HMI systems into larger control systems.
• Perform system commissioning and ensure proper communication between PLCs, HMIs, and SCADA systems.

Troubleshooting & Testing

• Diagnose and resolve issues with automation systems, including PLC, HMI, and other connected devices.
• Test PLC and HMI systems to ensure they meet design specifications.
• Perform preventive maintenance and regular updates to ensure automation systems are up-to-date and operating efficiently.

Documentation

• Familiar in reading P&ID, Electrical drawing and function description
• Read/ Write operational manuals and system specifications for automation systems.

Required Skills & Qualifications

• Strong knowledge of PLC programming languages (Siemens, Allen-Bradley).
• Proficiency in HMI software (WinCC, FactoryTalk View).
• Understanding of SCADA systems and industrial communication protocols (e.g., Modbus, OPC, Ethernet/IP).

Troubleshooting & Problem-Solving

• Excellent troubleshooting skills for diagnosing issues with PLC, HMI, and industrial automation equipment.
• Ability to analyze and optimize system performance.

Software Skills

• Experience with automation software tools and simulation software.
• Proficient in using development environments for PLC and HMI programming.

Electrical/Control Systems Knowledge

• Strong understanding of electrical systems, control panels, and instrumentation.
• Familiarity with control strategies (e.g., PID control) and process control applications.

Communication Skills

• Strong written and verbal communication skills for creating documentation, writing reports, and collaborating with team members.

Work Environment

• Typically works in office.
• May require travel to client sites or field locations for software related commissioning or troubleshooting (very minimal travel).

Your Profile / Qualifications

• Bachelor’s degree in Electrical/Electronic/ Instrumentation Engineering or a related field
• 4-6 years Experience with specific PLC brands (Siemens, Rockwell Automation)
• Understanding of SCADA systems and industrial communication protocols (e.g., Modbus, OPC, Ethernet/IP)
• Familiarity with industrial safety standards
• Certification in PLC

GEA is one of the largest suppliers of process technology for the food industry and a wide range of other industries. The international technology group focuses on process technology and components for sophisticated production processes in various end‑user markets.