Assistant Manager - Trims CDMM & STA

Mahindra And Mahindra Ltd.; Bengaluru; On-site; INR 850,000 - 1,200,000; Full time

Job summary

Mahindra And Mahindra Ltd. in Bengaluru seeks an experienced Mechanical Engineer to lead new part development under APQP, drive DFMEA inputs, and collaborate with R&D and suppliers on DFM/DFA analyses.

You will plan processes, qualify tooling, and oversee PPAP audits to meet quality targets and milestones. Responsibilities cover process planning, fixture/tooling validation, supplier audits, and continuous improvement using Six Sigma and Kaizen to ensure First Time Right and robust product

Qualifications

• BE/B.Tech in Mechanical Engineering.
• 4–5 years experience in mechanical engineering and automotive.
• Experience with APQP, PFMEA, PPAP and quality planning.

Responsibilities

• New part development using APQP process and DFMEA alignment.
• Support R&D and suppliers in DFM/DFA analyses to resolve concerns.
• Plan processes including PFMEA, line layout, DVP, PV, MSA, SPC, PPM and warranty sign-off.
• Identify fixtures, tooling, and gauges (FTG) for design and quality compliance.
• Establish and validate tools, fixtures, and processes; conduct supplier process and PPAP audits.
• Ensure quality target compliance and milestone sign-off for new parts.
• Manage PPAP approval meeting all design, quality, and capacity requirements.
• Implement robust corrective actions for supplier quality during build/validation.
• Drive supplier quality improvement using Six Sigma and Kaizen.

Skills

APQP

Quality planning

PPAP

Six Sigma

Kaizen

DFM

DFA

PFMEA

SPC

Process planning

Education

BE/B.Tech in Mechanical Engineering

Job description

Select how often (in days) to receive an alert:

1. New part development using the APQP process

2. Supporting R&D and suppliers in performing Design for Manufacturing (DFM) and Design for Assembly (DFA) analyses, providing technical inputs to resolve DFM and DFA concerns during product and process development.

3. Process planning (process flow design, PFMEA, manufacturing line layout) and quality planning (DVP, PV, MSA, SPC, PPM and warranty sign-off, safe launch plan, agreement of inspection, gauge planning) for all new part development to achieve First Time Right and Every Time Right.

4. Identifying the fixtures, tooling, and gauges (FTG) required for the development of the part/product to meet design and quality requirements.

5. Establishing and proving out tools, fixtures, and manufacturing processes; conducting supplier process audits, production trial run audits, and PPAP audits to identify gaps and ensure appropriate corrective actions.

6. Ensuring quality target compliance of all new part development as per project quality target sign-off and project milestones.

7. PPAP approval of parts meeting all design, quality, and capacity requirements according to project milestones.

8. Ensuring robust corrective actions are taken using a structured approach for supplier quality concerns during build and validation.

9. Supplier quality improvement by implementing best industry practices.

10. Continual improvement of part quality, supplier performance, system, and process using Six Sigma and Kaizen approaches.

Experience

4-5 Years

Qualifications

BE/B.Tech in Mechanical Engineering

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