Assistant Manager - Simulation And SE

Mahindra and Mahindra Limited [Automotive and Farm Equipment Business]; Chennai District; On-site; INR 600,000 - 900,000; Full time

Job summary

Mahindra and Mahindra Limited in India is seeking a Mechanical Engineer with 3–7 years of experience in manufacturing to develop CATIA DieFace models for BIW components and conduct AutoForm simulations for stamping processes.

You will analyze surface quality of Class A panels, optimize process flows in CATIA, and contribute to PFMEA while guiding junior engineers and maintaining thorough documentation of results and changes.

Qualifications

• Bachelor of Engineering in Mechanical / Automobile / E&E or equivalent
• Bachelors of Technology in Mechanical / Automobile / E&E or equivalent
• Diploma in Engineering in Mechanical / Automobile / Tooling & Dies

Responsibilities

• Develop detailed CATIA DieFace models for BIW components with precision for manufacturing and quality
• Run AutoForm incremental forming simulations and apply springback compensation for better panel conformity
• Perform surface analysis on Class A panels with design teams to ensure aesthetics and dimensional accuracy
• Execute progressive panel simulation studies across stamping stages to validate feasibility and efficiency
• Plan 3D CATIA process flows incorporating tooling, sequencing and process parameters
• Provide mentoring to junior engineers in stamping and simulations and document results and changes

Skills

CATIA DieFace

AutoForm simulations

PFMEA

Surface analysis

3D process flows

Mentorship

Cross-functional collaboration

Education

Bachelor of Engineering in Mechanical

B.Tech Mechanical

Diploma in Mechanical/Tooling & Dies

Tools

CATIA

AutoForm

Job description

Job Description:

Responsibilities & Key Deliverables

• Develop detailed CATIA DieFace models specifically for Body in White (BIW) components, ensuring precision to facilitate subsequent manufacturing operations and quality adherence.
• Conduct comprehensive AutoForm incremental forming simulations to analyse material behaviour during the stamping process, implementing springback compensation techniques to optimize panel conformity.
• Perform in-depth surface analysis on Class A panels to ensure superior aesthetic finish and dimensional accuracy, collaborating closely with design teams to address any deviations.
• Execute progressive panel simulation studies encompassing multiple stamping stages to validate process feasibility and enhance production efficiency.
• Analyse and validate material models to ensure accurate representation of mechanical and physical properties critical to forming and manufacturing processes.
• Plan and develop 3D process flows within CATIA, integrating tooling, sequencing, and process parameters for streamlined manufacturing execution.
• Collaborate in simultaneous and concurrent engineering initiatives, working across cross-functional teams to drive design for manufacturability and reduce lead times.
• Conduct Process Failure Mode and Effects Analysis (PFMEA) focusing on manufacturing processes to identify risk factors and implement robust mitigation strategies, thereby enhancing product quality and consistency.
• Carry out comprehensive feasibility studies to assess new manufacturing techniques, tooling concepts, and process improvements with a focus on cost-effectiveness and reliability.
• Provide mentorship and technical guidance to junior engineers within the stamping and simulation departments to foster knowledge sharing and talent development.
• Maintain up-to-date documentation of simulation results, design changes, and process adjustments ensuring transparent communication with stakeholders and compliance with company standards.

Preferred Industries

Tool And Die

Automotive Industry

Manufacturing

Education Qualification

Bachelor of Engineering in Mechanical / Automobile / E&E
Bachelors of Technology in Mechanical / Automobile / E&E
Diploma in Engineering in Mechanical / Automobile / Tooling & Dies

General Experience

3 to 7 years of experience in Manufacturing Assembly, Simulation,Press Shop

Requirements: