Assistant Manager - Production Yarn Dyeing

Vardhman; Anakapalli; On-site; INR 1,800,000 - 2,800,000; Full time

Job summary

Vardhman seeks a dynamic leader to head Wet Process operations for sewing thread production. The role focuses on achieving targets, maintaining quality, reducing costs, and driving continuous improvement.

Strong hands-on HTHP package dyeing, shade management and process control are essential, along with proven team leadership. Primary responsibilities include dyeing process control, recipe development, and CCM-based shade approvals, while ensuring sustainability and EHS compliance across the

Qualifications

• B.Tech in Textile Chemistry/processing/technology
• 8-12 years experience in package dyeing operations
• Hands-on experience in HTHP package dyeing machines
• Preference for sewing thread/thread manufacturing background

Responsibilities

• Dyeing process & quality management to meet shade and quality targets
• Plan production schedules to maximize machine utilization and output
• Manage recipe development and shade approvals using CCM systems
• Lead EHS initiatives and sustainability practices
• Develop and train operators and technicians
• Collaborate with Quality, Maintenance, Planning and Utilities teams

Skills

HTHP dyeing

Shade management

Process control

Team leadership

Data-driven decisions

Production planning

Communication

Education

B.Tech in Textile Chemistry/processing/technology

Tools

CCM systems

Job description

Role Overview

We are looking for a dynamic professional to lead and manage Wet Process operations for sewing thread manufacturing. The role focuses on achieving production targets, maintaining high-quality standards, optimizing costs, ensuring sustainability compliance, and driving continuous improvement. The ideal candidate should have strong hands‑on expertise in HTHP package dyeing, shade management, and process control, along with proven team leadership capabilities.

Educational Qualification

• B.Tech in Textile Chemistry/processing/technology

Experience

• 8-12 years of experiences in package dyeing operations
• Preference for candidates from sewing thread / thread manufacturing industry
• Mandatory hands‑on experience in HTHP (High Temperature High Pressure) package dyeing machines

Key Responsibilities

1. Dyeing Process & Quality Management

• Strong understanding of yarns, dyestuffs, chemicals, and water quality parameters
• Ensure achievement of required shades and quality standards through optimized processes
• Manage recipe development and shade approvals using CCM (Computer Color Matching) systems
• Identify and resolve dyeing‑related issues and shopfloor abnormalities
• Ensure compliance with color fastness standards and quality systems
• Conduct Root Cause Analysis (RCA) and implement CAPA for process improvements
• Drive initiatives for quality enhancement, productivity, and cost reduction

2. Production Management

• Plan and execute production schedules to maximize machine utilization and output
• Monitor and improve key KPIs such as:
• Machine Utilization
• Right First Time (RFT%)
• Re-dyeing & Rejection %
• Manpower Productivity (Kg/Man-Hour)
• Operator Efficiency
• Ensure timely delivery while maintaining quality standards
• Lead reduction initiatives in chemical, steam, water, power consumption, and wastewater
• Optimize process parameters for improved efficiency and cost control

3. Sustainability & EHS

• Basic knowledge of RSLs and MRSLs
• Familiarity with ZDHC, Higg Index, and OEKO-TEX standards
• Ensure adherence to EHS norms and sustainability practices
• Support initiatives for resource conservation and responsible chemical management

4. Team Leadership

• Lead and supervise operators, supervisors, and technicians
• Build team capability through training and development
• Improve team productivity, discipline, and engagement
• Collaborate with cross-functional teams (Quality, Maintenance, Planning, Utility)
• Maintain effective communication with internal stakeholders and customers

Desired Skills

• Strong analytical and problem‑solving ability
• Effective production planning and execution skills
• Data‑driven decision‑making approach
• Good communication and interpersonal skills

Mandatory Criteria (Summary)

• Experience in thread manufacturing industry preferred
• Strong expertise in HTHP package dyeing machines
• Experience with CCM systems
• Knowledge of RCA & CAPA
• Exposure to production planning and process improvement