Production Engineering

PT TDK ELECTRONICS INDONESIA; Batam; On-site; IDR 180,000,000 - 240,000,000; Full time

Job summary

PT TDK Electronics Indonesia's Batam plant seeks a Production Engineer to manage production/process release and drive efficiency across manufacturing lines. You will design and implement manufacturing processes for new products, ensuring on-time delivery with required quality, and collaborate with maintenance and vendors to optimize operations.

The role requires strong knowledge of production engineering, process control, and quality systems, with hands-on experience in SAP and statistical

Qualifications

• Degree/ Diploma in Engineering required.
• Experience with manufacturing processes and QA practices is preferred.
• Familiar with process release and continuous improvement.

Responsibilities

• Oversee production/process release for assigned lines.
• Assist in New Product Release and define manufacturing processes.
• Regularly report progress to supervisor and maintain documentation.
• Support process improvement and cost-efficiency initiatives.
• Analyze production data and coordinate with vendors and operators.
• Ensure equipment readiness and maintain PFMEA/CPK data.

Skills

Manufacturing process knowledge

Process release

Quality systems

Education

Degree/ Diploma in Engineering

Tools

SAP

Minitab

AutoCAD

Job description

Production engineers work in the sphere of manufacturing, executing and overseeing the engineering aspects of Production/Process Release and mass production of goods in Batam plant on behalf of the department \"Production Engineering Systems of PT TDK ELECTRONICS INDONESIA.

Their main job is to ensure that all products are released and manufactured with utmost efficiency and quality, according to the organizational guidelines and planned protocols using the appropriate technology. Production engineers are responsible for both the big picture and the small details related to all aspects of production and process.

The aim of this position is to manage the production/process release to obtain reliable products on time with the required quality, manufactured with capable means and processes, using the provided information, resources and deadlines.

The PE Engineer evaluates manufacturing processes by designing and conducting research programs; applying knowledge of product design, fabrication, assembly, tooling, and materials; conferring with equipment vendors; soliciting observations from operators

All the below tasks are to be executed following the organization’s rules and regulations and by following the established quality procedures and within the project execution framework.

Tasks and responsibilities

1. Overall responsible person for respective appointed Project/Process/Production line.

2. Be part of New Product Release activities, responsible in defining and developing manufacturing process of new products.

3. Regular and periodic reporting to the superior about the progress of the assigned project/task.

4. In house process improvement and controlling.

5. Valuate manufacturing processes by designing and conducting research programs; applying knowledge of product design, fabrication, assembly, tooling, and materials; conferring with equipment vendors; soliciting observations from operators.

6. Improve manufacturing efficiency by analyzing and planning workflow, space requirements, and equipment layout.

7. Keep equipment operational by coordinating with maintenance departments (following manufacturer's instructions and established procedures) requesting special service if necessary.

8. Maintain product and process database by writing computer programs; entering data.

9. Maintain professional and technical knowledge by attending educational workshops; reviewing professional publications; establishing personal networks; participating in professional societies.

10. Contribute to team effort by accomplishing related results as needed.

11. Identify and execute projects for cost savings, cost efficiency and overall effectiveness

12. Analysis of the data found in charts, graphs and so forth.

13. Analysis of operational issues and installation of new equipment

14. Prepare process and equipment designs

15. Prepare sample lots and run samples

16. Make measurements and prepare measurement reports with ppk /cpk and discuss and communicate with project partners(internal and external

17. Check BOM@ routings in SAP

18. Check and distribute PR documents and coordinate SAP build up.

19. Create and run PPAP samples.

20. Coordination of shipment of samples.

21. Release of production equipment and machines, handover of machines and spare parts to the maintenance departments

22. Ordering of fixtures, jigs, tools, equipment, machines etc. from internal or external vendors

23. Periodical update of documents (CP PFMEA…)

24. Supporting Production in controlling of routine operations including weekly production program, work force arrangement and process yield.

25. Attend daily production meetings and complete assigned tasks and documentation on time

26. Monitoring and review of production performance including delivery performance, Quality level and productivity in continuous basis.

27. To improve production process with collective study and understanding of process parameters requirement with the correct tooling, machinery and measurement equipment

28. Perform study and evaluation upon receiving RNCM, ODR, etc.

29. PR circulation, SAP set up, sample production and monitoring, PPAP document preparation for assigned projects.

30. Design of equipment, fixtures, gauges, tooling, etc.

31. Order, follow up, install, set up, release, handover of production equipment

32. Preparation/updating and distribution of documents such as control plans, PFMEA, work instruction, etc.

33. Periodic review and updating of documents

34. Perform detail process and equipment analysis in order to perform a process capability, capacity, and failures analysis.

35. Perform process capability analysis and capacity study

36. Provide manufacturing decision-making information by calculating production, labor, and material costs; reviewing production schedules; estimating future requirements.

37. Develop and maintain PFMEA

38. Develop and maintain Process Flow and Floor Plans

39. Prepare PPAP submission packages to project partners /customers.

40. Maintain Engineering Change Documentation and Matrix

41. Develop safe launches coordinate and track process through manufacturing.

42. Control Plans definition preparation and execution.

43. Process validation Plans definition and execution.

44. Control Means definition and approval.

45. Process Validation including capability ,yield and quality information

46. PPAP submissions to customers/internal project partners

47. Devising measurement strategy with the manufacturing teams & ordering the necessary equipment.

48. Capability analysis of all new products/processes

49. Checking of equipment and defining of preventive maintenance and plans and check lists

50. Prepare investment plans for projects

51. Prepare product and process reports by collecting, analyzing, and summarizing information and trends. .

52. Provide manufacturing engineering information by answering questions and requests from within the organization

53. Review dimensional inspection including (GD&T>>Geometrical Dimensioning and Tolerancing)) results and suggest improvements

54. Assist is conducting internal design reviews and communicate changes to the partners and team

55. Liaise with customers/project partners on new projects; manage meetings on site or at customer locations.

56. CAD & Drawing reviews.

57. Ensuring project deadlines are met

58. Discuss with vendors what supplies and equipment the company needs.

59. Participate and take responsibilities assigned in project meetings

60. Study product design and prepare process designs

61. Prepare preliminary documents for initial phases of projects

62. Prepare PPAP reports and upload to PLANTA/share with project partners and HODs

Authorization

PE-Engineer has the authority to:

Access to SAP system

Issue temporary specifications for production processes

Work order issuing.

GK-Claim issuing.

Contact to external vendors.

Access to PLANTA project management software

Access to APIS software

Access to Minitab/QDAS software

Access to ePR System

Access to ESS-System

Access to file servers

Issue temporary specifications for production processes.

Issue Voucher raising

Conditions of employment and interaction

Cooperation / adjustment /team work with project leaders of other internal departments within BT TPS

Working closely with TPS management and heads of departments of TPS

Requirements

Education:

Degree/ Diploma in Engineering Discipline

Experience:

Experience in Manufacturing sector

Experience of working in ISO 9000/QS9000/VDA 6.1 /ISO TS16949 /IATF 16949 Quality system environment.

Knowledge:

Basic knowledge of electrical / electronics components

Knowledge in Mechanical engineering

Basic knowledge in pneumatics and hydraulics

Basic knowledge in industrial automation

Basic knowledge in Automotive quality standards

Knowledge of working with computers using Microsoft Office, AutoCAD, etc.

Knowledge in Statistical process control tools

Problem-solving skills

Relevant technical knowledge

Knowledge of Initial Process Studies and prepare 30pc capability studies and 6 pc dimensional layouts

Solid background in R@R, completing forms and data for PPAP submission

Hands on ISOTS 16949 /IATF 16949experience

Must be able to understand and interpret designs of plastic parts, assemblies and systems.

Good understanding of Manufacturing new product and launch

Good mathematical skills

Solid understanding of injection mold tooling and die cut tooling is a plus.

Knowledge of tool and die design preferred.

Graphic design knowledge a plus.

Personal attributes:

Good communication skill in English, (Spoken and written)

Good interpersonal and analytical skills

Good teamwork skills

Good leadership skills

Good attention to details

Good enthusiasm and personal drive

Good initiative

Good Management and organizational skills

Good ability to handle pressure and meet deadlines

Unlock job insights

Hirer responsiveness Salary match Number of applicants

Your application will include the following questions:

• Which of the following statements best describes your right to work in Indonesia?
• How many years' experience do you have as a Production Engineer?
• Which of the following types of qualifications do you have?
• Have you worked in a role which requires a sound understanding of IATF 16949?
• How many years experience in Electronics Manufacturing do you have?
• How many years' experience do you have as a Molding Engineer?
• How many years' experience do you have as a New Product Engineer?
• Have you worked in a role which requires a sound understanding of ISO Standards?
• How many years' experience do you have as a Launch Mechanical Engineer?

Consumer Electronics Manufacturing 1,001-5,000 employees

PENGUMUMAN :

PT. TDK Electronics INDONESIA a leading manufacturer of electronic parts - components and modules for automotive, information technology, industrial and consumer electronics is expanding its production facility in Panbil Industrial Estate, Muka Kuning - Batam under Sensor Business Group. We are committed to teamwork and promote entrepreneurship at all levels of the organization. And we promote dedicated and decisive employees who are committed to their personal development. Come to TDK Electronics and participate in the furthering of technological progress!

PENGUMUMAN :

PT. TDK Electronics INDONESIA a leading manufacturer of electronic parts - components and modules for automotive, information technology, industrial and consumer electronics is expanding its production facility in Panbil Industrial Estate, Muka Kuning - Batam under Sensor Business Group. We are committed to teamwork and promote entrepreneurship at all levels of the organization. And we promote dedicated and decisive employees who are committed to their personal development. Come to TDK Electronics and participate in the furthering of technological progress!

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