Phd student (d/f/m) Intelligent Process Monitoring and Digital Twinning

Airbus; Deutschland; Vor Ort; EUR 52.000 - 68.000; Vollzeit

Benefits dieser Stelle

35-hour work week

International environment

Modern/diverse technologies

Networking opportunities

Zusammenfassung

Airbus Defence and Space GmbH in Manching seeks a PhD student to develop a data-driven real-time process monitoring framework for cold-sprayed repair applications. You will combine sensor data with ML/AI to create a digital twin and enable proactive optimization of process parameters in an industrial setting.

Display leadership in integrating Big Data pipelines and state-of-the-art diagnostics. The role emphasizes collaboration with an international team, 35-hour week work-life balance, and

Qualifikationen

• Master’s degree in CS/Mechatronics/Physics/Data Science or related field.
• Strong background in data signal processing and ML/AI.
• Experience with Python, MATLAB, or C++ and ML libraries.

Aufgaben

• Conduct a state-of-the-art review on detectability using sensor technologies.
• Identify and integrate sensor systems for capturing process signals.
• Establish data acquisition strategy and preprocess large datasets.
• Design ML/AI models for pattern recognition and quality deviations.
• Develop a digital twin linking real-time data with process behavior.
• Evaluate reliability of the monitoring system under realistic conditions.
• Implement full data pipeline in industrial setup for validation.
• Prepare conference papers and publications.

Kenntnisse

Data signal processing

Machine learning / AI

Python

MATLAB

C++

Interdisciplinary thinking

Ausbildung

Master’s degree in CS / Mechatronics / Physics / Data Science or related

Tools

Python

MATLAB

C++

TensorFlow / PyTorch / Scikit-learn

Jobbeschreibung

Job Description: In order to support the materials and processes department, Airbus Defence and Space is looking for a Phd student (d/f/m) in the field of Materials & Processes, Intelligent Process Monitoring and Digital Twinning for Cold-Sprayed Repair Applications. You are looking for a PhD thesis and want to get to know the work in this area? We look forward to you supporting us in the Materials and Processes department as a PhD student (d/f/m).

Location: Manching

Start: As soon as possible

Duration: 36 months

Your location. Located about an hour’s drive north of Munich, Manching is an up‑coming market town that offers a wide range of leisure and cultural activities. Here, you can enjoy the quality of life in the countryside while the pleasures of near‑by cities are still within easy reach.

Your benefits

• Attractive salary and work-life balance with an 35-hour week (flexitime).
• Traveling overseas or within Germany (team events) is possible after consultation and agreement from the department.
• International environment with the opportunity to network globally.
• Work with modern/diversified technologies.
• At Airbus, we see you as a valuable team member and you are not hired to brew coffee, instead you are in close contact with the interfaces and are part of our weekly team meetings.
• Opportunity to participate in the Generation Airbus Community to expand your own network.

The repair of metallic components using cold spray technology is subject to increasingly stringent quality requirements, particularly in safety‑critical applications. Ensuring process stability and part integrity demands advanced monitoring strategies. However, current quality control methods are typically performed offline (ex‑situ), leading to delayed defect detection and increased scrap rates. Moreover, certain critical and non‑acceptable defects remain undetectable with conventional approaches. To enable a true “Industry 4.0” implementation and establish cold spray as a qualified repair technology for high‑integrity components, an integrated, real‑time process monitoring system is essential. Such a system must continuously analyze production data and correlate it directly with component quality. This PhD project aims to develop a data‑driven monitoring framework that combines sensor‑based process data acquisition with advanced machine learning (ML) and artificial intelligence (AI) algorithms. The goal is to create an intelligent diagnostic tool capable of detecting process deviations in real time and feeding them into a digital twin architecture, enabling proactive optimization of process parameters in an industrial environment.

Your tasks and responsibilities

• Conduct a comprehensive state‑of‑the‑art review on detectability of process irregularities and anomalies using sensor technologies (NDT & PM)
• Identify and integrate suitable sensor systems for capturing process‑relevant signals correlated with deposition parameters
• Establish a robust data acquisition strategy and implement preprocessing pipelines for large‑scale datasets (Big Data)
• Design and implement machine learning models and AI algorithms for automated recognition of process patterns and quality deviations
• Develop a digital twin framework by linking real‑time monitoring data with physical process behavior
• Evaluate the reliability and robustness of the monitoring system under realistic conditions
• Implement the complete data pipeline into an industrial setup for validation and demonstration
• Preparation of conference papers and scientific publications in accordance with industrial guidelines and internal approval processes

Desired skills and qualifications

• Completed Master’s degree from a university in the field of Computer Science, Mechatronics, Physics, Data Science, or a related engineering or natural science discipline
• Strong background in data signal processing and machine learning (ML/AI)
• Proven experience with programming languages such as Python, MATLAB, or C++; familiarity with ML libraries (e.g., TensorFlow, PyTorch, Scikit-learn) is highly desirable
• Ability to quickly grasp interdisciplinary challenges beyond your core expertise
• Creative problem‑solving skills and an innovative mindset – we seek candidates who go beyond standard approaches and explore novel solutions
• Analytical thinking and the ability to model complex physical phenomena
• Willingness to plan, coordinate, and carry out a multi‑month research stay at a European partner institution, if required
• Basic understanding of manufacturing processes or materials science is an advantage
• Excellent written and spoken English skills; German is a plus

This job requires an awareness of any potential compliance risks and a commitment to act with integrity, as the foundation for the Company’s success, reputation and sustainable growth.

Company: Airbus Defence and Space GmbH

Employment Type: PHD, Research

Experience Level: Student

Job Family: Support to Management

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