Senior Process Safety Engineer - Mining Chemicals

Placements24; Mtubatuba Local Municipality; Hybrid; ZAR 1,000,000 - 1,600,000; Full time

Benefits offered by this job

Hybrid work arrangement

Medical insurance

Retirement planning

Professional development

Job summary

Placements24 seeks a Senior Process Safety Engineer for a major mining chemicals client in Richards Bay, KwaZulu-Natal. The role blends on-site assessments with strategic planning to develop and manage comprehensive process safety programs, ensuring regulatory compliance and incident prevention.

You will lead PHAs (HAZOP/What-If/FMEA), oversee Mechanical Integrity, investigate incidents, and deliver training.

Qualifications

• Bachelor's degree in Chemical Engineering or related field.
• Minimum of 6 years of experience in process safety engineering in chemical/industrial environments.
• Deep knowledge of PSM elements and OSHA or equivalent standards.
• Proven experience facilitating PHAs and conducting incident investigations.

Responsibilities

• Develop and implement site-specific PSM programs.
• Conduct PHAs such as HAZOP/What-If/FMEA.
• Oversee Mechanical Integrity for critical equipment.
• Investigate incidents and near-misses and implement corrective actions.
• Develop and deliver process safety training.
• Ensure compliance with EHS regulations.
• Review MOC proposals for process safety implications.
• Serve as liaison with regulatory agencies on process safety matters.

Skills

Process safety engineering

PHAs (HAZOP/What-If/FMEA)

Incident investigation

SIS knowledge

Analytical skills

Communication skills

Education

Bachelor's degree in Chemical Engineering

Tools

SIS knowledge

Risk assessment methodologies

Job description

About the Role

Our client, a major player in the mining chemicals sector, is seeking a dedicated Senior Process Safety Engineer for their facility in Richards Bay, KwaZulu-Natal. This crucial role will ensure the highest standards of safety are maintained across all chemical processing operations. You will be responsible for developing, implementing, and managing comprehensive process safety management (PSM) programs. This hybrid position offers a dynamic work environment, combining essential on-site assessments with strategic planning and reporting remotely. Your expertise will be vital in identifying potential hazards, assessing risks, and implementing robust control measures to prevent incidents and ensure regulatory compliance. Join a committed team focused on operational excellence and the well-being of its workforce and the environment in Richards Bay, KwaZulu-Natal.

Key Responsibilities

• Develop and implement site‑specific Process Safety Management (PSM) programs, aligning with industry best practices and regulatory requirements.


• Conduct thorough Process Hazard Analyses (PHAs), including HAZOP, What-If, and FMEA studies.


• Oversee and manage the Mechanical Integrity program for critical process equipment.


• Investigate process safety incidents and near misses, determining root causes and implementing corrective actions.


• Develop and deliver process safety training to relevant personnel.


• Ensure compliance with all applicable environmental, health, and safety (EHS) regulations.


• Review engineering designs and Management of Change (MOC) proposals for process safety implications.


• Act as a key point of contact for regulatory agencies regarding process safety matters.

Requirements

• Bachelor's degree in Chemical Engineering or a related discipline.


• Minimum of 6 years of experience focused on process safety engineering in a chemical or industrial manufacturing environment.


• In-depth knowledge of PSM elements, OSHA standards, or equivalent international regulations.


• Proven experience facilitating PHAs and conducting incident investigations.


• Familiarity with safety instrumented systems (SIS) and risk assessment methodologies.


• Strong analytical and problem‑solving skills.


• Excellent communication and interpersonal skills, with the ability to influence stakeholders at all levels.


• Ability to work effectively in a hybrid model, balancing remote analysis with on‑site inspections.

Benefits

• Competitive salary and performance‑based bonus opportunities.


• Comprehensive medical insurance and retirement planning benefits.


• Support for professional development and certifications in process safety.


• A collaborative and safety‑conscious work culture in Richards Bay, KwaZulu-Natal.


• Hybrid work arrangement offering flexibility between office and remote work.