Process Safety Engineer - Petrochemical

Placements24; Durban; Hybrid; ZAR 900,000 - 1,500,000; Full time

Benefits offered by this job

Medical insurance

Retirement contributions

Performance-based incentives

Professional development

Job summary

Placements24 in Durban is seeking a Process Safety Engineer to safeguard operations across the energy and petrochemical sector. You will implement and manage PSM, conduct PHAs, and drive hazard controls with a focus on compliance and safety culture.

With at least five years in process safety, you will lead MOC, LOPA, HAZOP activities, deliver safety training, perform audits, and collaborate with engineering and operations to embed safety into design and operations in Durban.

Qualifications

• Bachelor's degree required in chemical or mechanical engineering or related field.
• Minimum 5 years of process safety engineering experience in petrochemical/chemical industry.
• Strong knowledge of PSM elements: PHA, MOC, mechanical integrity, emergency planning.
• Proficient in PHAs such as HAZOP, LOPA, and FMEA.
• Familiar with OSHA PSM and EPA RMP standards.

Responsibilities

• Develop, implement, and maintain Process Safety Management (PSM) programs.
• Conduct Process Hazard Analyses (PHAs), including HAZOP, LOPA, and FMEA.
• Investigate incidents and near misses, identifying root causes and corrective actions.
• Ensure compliance with local and international safety regulations and best practices.
• Develop and deliver safety training programs for operations personnel.
• Oversee the management of change (MOC) process for process modifications.
• Perform safety audits and inspections of facilities and equipment.
• Collaborate with engineering and operations to embed safety in design and operation.
• Maintain safety documentation and records with accuracy.

Skills

Process safety

Hazard analysis

Regulatory compliance

Stakeholder communication

Education

BSc in Chemical or Mechanical Engineering

Job description

About the Role

Our client, a major player in the energy and petrochemical sector, is actively seeking a dedicated Process Safety Engineer to join their esteemed team in Durban, KwaZulu-Natal . This critical role is focused on ensuring the highest standards of safety are maintained across all operational processes, mitigating risks, and fostering a robust safety culture. The successful candidate will be instrumental in implementing and managing process safety management (PSM) systems, conducting hazard analyses, and ensuring compliance with stringent industry regulations. This is a fantastic opportunity for a safety-focused engineer to make a significant contribution to the operational integrity of a leading company in Durban . We are looking for an individual with a meticulous eye for detail and a deep understanding of chemical process safety.

Key Responsibilities

• Develop, implement, and maintain Process Safety Management (PSM) programs.
• Conduct thorough Process Hazard Analyses (PHAs), including HAZOP, LOPA, and FMEA studies.
• Investigate incidents and near misses, identifying root causes and recommending corrective actions.
• Ensure compliance with all local and international safety regulations and industry best practices.
• Develop and deliver safety training programs for operational personnel.
• Oversee the management of change (MOC) process for all process modifications.
• Perform safety audits and inspections of facilities and equipment.
• Collaborate with engineering and operations teams to integrate safety into the design and operation of processes.
• Maintain safety documentation and records, ensuring accuracy and completeness.

Requirements

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related technical field.
• Minimum of 5 years of experience specifically in process safety engineering within the petrochemical or chemical industry.
• Strong knowledge of PSM elements, including PHA, MOC, mechanical integrity, and emergency response planning.
• Proficiency in conducting and facilitating HAZOP and other risk assessment methodologies.
• Familiarity with relevant safety standards such as OSHA PSM and EPA RMP.
• Excellent analytical and problem-solving skills with a strong attention to detail.
• Effective communication and interpersonal skills, with the ability to influence stakeholders at all levels.
• Experience working in the Durban area is an advantage.

Benefits

• The company offers a competitive salary commensurate with experience, along with a comprehensive benefits package including medical insurance, retirement contributions, and performance-based incentives.
• Employees have access to continuous professional development opportunities, including specialized safety training and certifications.
• This role offers the chance to work on impact​ful safety initiatives within a stable and reputable organization in Durban , contributing directly to the company's commitment to operational excellence and employee well‑being.