Process Safety Engineer - Mining Chemicals

Placements24; Rustenburg; On-site; ZAR 900,000 - 1,300,000; Full time

Benefits offered by this job

Health insurance

Retirement annuity

Performance-based bonuses

Professional development

Job summary

Placements24 is seeking a seasoned Process Safety Engineer for its Rustenburg facility in the North West. You will design, implement, and enforce comprehensive PSM programs, performing rigorous PHAs and MOC reviews to safeguard personnel and the enviroment.

The role requires a chemical engineering background with at least 7 years in process safety within mining or chemical sectors, plus strong incident investigation skills and regulatory knowledge. On-site, with competitive package.

Qualifications

• Bachelor's degree in Chemical Engineering or related field.
• Minimum 7 years of process safety engineering experience in chemical/mining environments.
• Experience with HAZOP, What-If, and FMEA risk assessments.
• Strong knowledge of OSHA PSM and EPA RMP frameworks.
• Experience with incident investigation techniques and RCA.

Responsibilities

• Develop, implement, and maintain Process Safety Management programs.
• Conduct PHAs including HAZOP, What-If, and FMEA for processes.
• Oversee MOC processes and safety implications of changes.
• Develop and deliver process safety training for staff and contractors.
• Investigate incidents and near misses and drive corrective actions.
• Ensure compliance with local and international process safety standards.
• Develop and maintain PSI documentation including P&IDs and SOPs.
• Act as SME on process safety for projects and operations.
• Promote proactive safety culture across the organization.
• Maintain safety information systems and equipment lists.

Skills

Process safety engineering

HAZOP facilitation

PHAs

MOC management

PSM standards

Hazard analysis

Root cause analysis

Stakeholder engagement

Analytical skills

Education

Bachelor's in Chemical Engineering

Pr. Eng. preferred

Tools

PSM documentation tools

Job description

About the Role

Our client, a major supplier of specialized chemicals to the mining industry, is looking for a dedicated and experienced Process Safety Engineer to join their facility in **Rustenburg, North West**. This crucial role will focus on ensuring the highest standards of safety in the design, operation, and maintenance of chemical handling and processing facilities. You will be responsible for developing and implementing robust process safety management systems, conducting hazard assessments, and driving a strong safety culture across the operation. The ideal candidate will have a solid background in chemical engineering with a specialization in process safety, risk management, and regulatory compliance within hazardous environments. This is a key position within a sector that demands rigorous safety protocols, and your expertise will be vital in safeguarding personnel, assets, and the environment. Join a team committed to excellence and safety in the heart of the mining region.

Key Responsibilities

• Develop, implement, and maintain comprehensive Process Safety Management (PSM) programs aligned with industry standards and regulations.


• Conduct thorough Process Hazard Analyses (PHAs), including HAZOP, What-If, and FMEA studies, for new and existing processes.


• Oversee the management of change (MOC) process, ensuring all modifications to processes and equipment are assessed for safety implications.


• Develop and deliver process safety training programs to employees and contractors.


• Investigate incidents and near misses, determining root causes and implementing corrective and preventive actions.


• Ensure compliance with all relevant local and international process safety regulations and standards.


• Develop and maintain safety critical equipment (SCE) lists and mechanical integrity programs.


• Act as a subject matter expert on process safety for capital projects and operational improvements.


• Promote a proactive safety culture throughout the organization.


• Maintain process safety information (PSI) documentation, including P&IDs, operating procedures, and hazard assessments.

Requirements

• Bachelor's degree in Chemical Engineering or a related field from an accredited institution.


• Minimum of 7 years of experience specifically focused on process safety engineering in the chemical or mining industry.


• Proven experience in conducting and facilitating HAZOP studies and other risk assessment methodologies.


• In-depth knowledge of Process Safety Management (PSM) principles and standards (e.g., OSHA PSM, EPA RMP).


• Familiarity with the chemical hazards associated with mining operations.


• Strong understanding of engineering design principles and equipment reliability.


• Excellent analytical, problem-solving, and investigative skills.


• Effective communication and interpersonal skills, with the ability to influence and engage stakeholders at all levels.


• Professional Engineer (Pr. Eng.) or equivalent certification is preferred.


• Experience with incident investigation techniques and root cause analysis.

Benefits

Our client offers an attractive salary package commensurate with experience, complemented by a comprehensive health insurance plan and a substantial retirement annuity. Performance-based bonuses are awarded, recognizing exceptional contributions. Opportunities for continuous professional development, including specialized safety certifications and industry workshops, are actively supported. The company provides a safe and supportive work environment, emphasizing collaboration and continuous improvement. Employees benefit from generous annual leave and access to state-of-the-art safety resources. This role is based in **Rustenburg**, North West, and requires a commitment to on-site operations.