Senior Process Engineer - Mineral Processing

Placements24; East London; Hybrid; ZAR 900,000 - 1,300,000; Full time

Benefits offered by this job

Competitive salary

Hybrid work

Professional development opportunities

Job summary

Placements24 is seeking a Senior Process Engineer to join the technical team in East London, Eastern Cape. You will optimize mineral processing operations, develop models using MetSIM/HSC Chemistry/JKSimMet, and mentor junior engineers while ensuring safety and environmental compliance.

The role blends office-based analysis with on-site work in a hybrid setup, requiring strong analytical skills, data interpretation, and collaboration with operations and maintenance teams to improve recovery and

Qualifications

• Bachelor's degree in Metallurgical Engineering or Chemical Engineering.
• Minimum 6 years of experience in mineral processing operations or design.
• Proficiency in process simulation software relevant to mineral processing.
• Strong understanding of comminution, flotation, gravity separation, and hydrometallurgical processes.
• Experience in data analysis and interpretation of plant operational data.
• Excellent problem-solving and analytical skills.
• Good written and verbal communication skills.
• Ability to work effectively in a hybrid environment with site visits.

Responsibilities

• Analyze and optimize mineral processing plant operations to enhance recovery, throughput, and product quality.
• Develop and utilize process simulation models (e.g., MetSIM, HSC Chemistry, JKSimMet) to evaluate changes.
• Troubleshoot operational issues and provide technical solutions to maintain plant performance.
• Conduct plant audits and performance assessments.
• Design and scope process modifications and equipment upgrades.
• Collaborate with operations, maintenance, and engineering teams to implement improvements.
• Prepare technical reports, process descriptions, and operating manuals.
• Mentor junior process engineers and share knowledge.
• Stay current with advancements in mineral processing technologies.
• Ensure process designs comply with safety and environmental regulations.

Skills

Analytical thinking

Data analysis

Problem solving

Team collaboration

Technical communication

Education

Bachelor's degree in Metallurgical Engineering or Chemical Engineering

Tools

MetSIM

HSC Chemistry

JKSimMet

Job description

About the Role

Our client, a leading company in the mining and minerals sector, is looking for a highly competent Senior Process Engineer to join their technical team in East London, Eastern Cape. This role focuses on optimizing and troubleshooting mineral processing operations, including comminution, flotation, and leaching circuits. The ideal candidate will have a strong analytical background, hands-on experience with process simulation and modeling tools, and a proven ability to improve recovery rates and operational efficiency. This is a fantastic opportunity to contribute to significant projects within a hybrid work framework, blending office-based analysis with operational site involvement in the East London area.

Key Responsibilities

• Analyze and optimize mineral processing plant operations to enhance recovery, throughput, and product quality.


• Develop and utilize process simulation models (e.g., using MetSIM, HSC Chemistry, JKSimMet) to evaluate process changes and identify areas for improvement.


• Troubleshoot operational issues and provide technical solutions to maintain plant performance.


• Conduct plant audits and performance assessments.


• Design and scope process modifications and equipment upgrades.


• Collaborate with operations, maintenance, and engineering teams to implement process improvements.


• Prepare technical reports, process descriptions, and operating manuals.


• Mentor junior process engineers and share technical knowledge.


• Stay current with advancements in mineral processing technologies and methodologies.


• Ensure process designs comply with safety and environmental regulations.

Requirements

• A Bachelor's degree in Metallurgical Engineering, Chemical Engineering, or a related field.


• A minimum of 6 years of relevant experience in mineral processing operations or design.


• Proficiency in process simulation software relevant to mineral processing.


• Strong understanding of comminution, flotation, gravity separation, and hydrometallurgical processes.


• Experience in data analysis and interpretation of plant operational data.


• Excellent problem-solving and analytical skills.


• Good written and verbal communication skills.


• Ability to work effectively in a hybrid environment, involving both office work and site visits.


• Familiarity with process control systems is an advantage.


• Commitment to safety and environmental best practices.

Benefits

• Our client offers a competitive salary and benefits package, including performance bonuses and opportunities for professional development.


• This hybrid role based in East London, Eastern Cape provides a dynamic work environment with a mix of office-based responsibilities and on-site operational engagement.


• Employees will benefit from working within a strong technical team and contributing to the optimization of key mineral processing assets.


• This position offers clear career progression within the mining and minerals industry.