Senior Process Design Engineer - Mineral Processing

Placements24; East London; On-site; ZAR 1,000,000 - 1,600,000; Full time

Benefits offered by this job

Medical aid

Retirement fund

Professional growth opportunities

Job summary

Placements24 in East London, Eastern Cape is seeking a Senior Process Design Engineer to lead design, development, and optimization of mineral processing plants and circuits. The role focuses on delivering efficient flowsheets, equipment specifications, and robust safety-compliant designs.

You will perform process simulations, prepare PFDs and P&IDs, develop datasheets, and mentor junior engineers while collaborating with mechanical, electrical, and structural teams.

Qualifications

• BSc or BEng in Chemical or Metallurgical Engineering.
• Minimum 7 years in process design with mineral processing focus.
• Proficient in process simulation and CAD tools.
• Knowledge of safety standards and environmental regulations in mining.
• Excellent analytical and communication skills.

Responsibilities

• Lead the process design and development of mineral processing plants and circuits.
• Conduct detailed process simulations and calculations to optimize plant performance.
• Prepare PFDs and P&IDs.
• Specify process equipment including pumps, filters, thickeners, conveyors, and control systems.
• Develop equipment specifications and datasheets for procurement.
• Perform PHAs and ensure safety compliance.
• Contribute to feasibility studies, conceptual design reports, and capital cost estimates.
• Provide technical support during construction, commissioning, and start-up.
• Collaborate with other engineering disciplines to ensure integrated designs.
• Mentor junior process engineers and contribute to team development.

Skills

Mineral processing

Chemical engineering

Project leadership

Technical communication

Education

BSc or BEng in Chemical Engineering

Metallurgical Engineering (related)

Tools

METSIM

HSC Chemistry

Aspen Plus

CAD tools

Job description

About the Role

Our client, a leading mining and metals processing company, is seeking an experienced Senior Process Design Engineer to join their engineering team in East London, Eastern Cape . This role is essential for the design, development, and optimization of mineral processing plants and circuits. You will be responsible for leading process design activities, conducting feasibility studies, developing P&IDs, equipment specifications, and ensuring that designs meet project requirements, safety standards, and operational efficiencies. The ideal candidate will have a strong background in mineral processing, chemical engineering principles, and extensive experience in process design within the mining industry. This position requires a detail-oriented engineer with excellent problem-solving and communication skills.

Key Responsibilities

• Lead the process design and development of mineral processing plants and circuits.
• Conduct detailed process simulations and calculations to optimize plant performance.
• Prepare Process Flow Diagrams (PFDs) and Piping and Instrumentation Diagrams (P&IDs).
• Specify process equipment, including pumps, filters, thickeners, conveyors, and control systems.
• Develop technical specifications and datasheets for equipment procurement.
• Perform process hazard analyses (PHAs) and ensure designs comply with safety regulations.
• Contribute to feasibility studies, conceptual design reports, and capital cost estimates.
• Provide technical support during the construction, commissioning, and start-up phases of projects.
• Collaborate with other engineering disciplines (mechanical, electrical, structural) to ensure integrated designs.
• Mentor junior process engineers and contribute to the overall technical development of the engineering team.

Requirements

• BSc or BEng in Chemical Engineering, Metallurgical Engineering, or a related discipline.
• A minimum of 7 years of experience in process design engineering, with a significant focus on mineral processing.
• Proficiency in process simulation software (e.g., METSIM, HSC Chemistry, Aspen Plus) and CAD tools.
• Strong understanding of unit operations in mineral processing (e.g., comminution, flotation, leaching, solid-liquid separation).
• Experience in developing P&IDs, equipment specifications, and data sheets.
• Knowledge of relevant safety standards and environmental regulations in the mining industry.
• Excellent analytical, problem-solving, and critical thinking skills.
• Strong written and verbal communication skills, with the ability to present technical information effectively.
• Ability to work independently and collaboratively in a project-driven environment.
• Professional registration (e.g., Pr.Eng) is highly desirable.

Benefits

Based in East London, Eastern Cape , you will have the chance to contribute to significant mineral processing projects with a reputable company.

• This role offers a competitive salary and benefits package, including medical aid, retirement fund, and opportunities for professional growth.
• Professional development and career advancement opportunities are actively supported.

Join an engineering team focused on delivering innovative and efficient processing solutions.